Ref. No. : CA - 5154 - (Production - Dies & Tools – with 22.4 years in Plastic Industry)

Education

Diploma in Tool and Die Making NTTF, Kerala. 76 2003 Press Tool Technology Mould Technology Press Tool Mould Design
Certificate in PROE 2001 NTTF / Techno Soft Solutions(Chennai) Pass 2003 Sketcher / Part modeling Manufacturing / Assembly / Drafting
12thSchool,Koduvayur,Palakkad 76 2000
SSLC Govt Technical High School,

Computer Knowledge
MS Office, Win XP, SAP

Skill Sets

Manufacturing of Press tools, Plastic Moulds, Aluminum Die casting Dies (HPDC), gauges, Jigs and Fixtures, Die spotting, Die assembly, Tryouts, rectification, Die Design.
Team Management, Die Estimation, Costing, Time Scheduling, Technical Communication & Value Engineering.

Work Experience

Member Associate - Manufacturing Engineering
June 2005 to till date
Company Profile : A TS 16949 company. They are in to manufacture of Heat Exchanger Systems such as Radiators, Intercoolers, Heater Cores Etc.
Job Profile
Manufacturing of Press Tools, Trimming tools, Riveting fixtures, machining fixtures, other Jigs, Fixtures and Gauges.
Preparation of Preventive Maintenance Plan.
Maintenance of Press Tools.
Trouble shooting of Press Tools, Jigs &Fixtures.
Maintaining records such as Die History Card, Die Spare Data, Die Spare Inventory Management etc
Preparation of MTTR, MTBF charts.
Interpretation and detail study of drawing and assigning workload to my subordinates.
Process planning for machining and assembly of the die in sequence of operation, and follow up of the same. (Includes Sizing, Grinding, Rough Profile Milling, Stress relieving, Heat Treatment, Semi finishing Finish Profile Milling, Grinding, Fitting, Sub assembly, Polishing, assembly, Spotting, and final polishing).
Attending tryouts for the dies and online troubleshooting in the tryouts.
Rectification in the dies, according to the QC reports, planning and implementing.
To fulfill requirements for ISO/TS audit compliances.
To train the subordinates about behavior and workmanship.

Engineer Tool room
Aug 2004 To Jun 2005
Kumar Motors Pvt Ltd , Pune
Company Profile
Kumar motors Pvt Ltd, previously Kumar pressings unit Pvt Ltd was in the manufacture of welded assemblies for the automotive sector. Now they have their own three wheeler manufacturing facility.
Job Profile
General follow up of machining and assembly for sheet metal dies, jigs and fixtures.
Process planning of tooling and instructions to the subordinates
Preventive & predictive maintenance of dies
Trouble-shooting of Press Tools, Jigs & Fixtures
Vendor Follow-up
Blank development and conducting trials for the manufactured trials.
Incase of the discrepancy discussion with the customer to solve the problem and proceed.
Rectification according to the customer requirement.

Technician
Aug 2003 To July 2004
Worked with Jayahind Industries Limited.Pune
Company Profile
Jayahind Industries Ltd is a TS 16949 company. They are in to manufacture of Aluminum die casting such as crank case, oil sump, gear box covers, cylinder heads Etc.
Job Profile
Study of the drawings for Manufacturing of Die casting dies, Jigs, Fixtures and Gauges.
Maintenance & Trouble shooting of Die casting dies, hydraulic cylinders
Hands on experience on Conventional machines like milling, turning, grinding etc, and spotting of the dies.
Attending the tryouts of the dies (Tooling).
Rectification in the dies according to the Quality reports. Planning and implementing.
Die Repair for the damaged parts and the entire die maintenance.
Maintaining all the Records as per QS 9001 2000.

Toolmaker-trainee
Aug 2002 To July 2003
Worked with A & B Toolers Private Limited. Kerala
Company Profile
A & B Toolers Pvt Ltd is in to the manufacture of plastic molds for the customers overseas.
Job Profile
Study of the drawings for Manufacturing of moulds.
Maintenance & Trouble shooting of moulds.
Hands on experience on Conventional machines like milling, turning, grinding etc, and spotting of the dies.
Attending the tryouts of the dies (Tooling).
Rectification in the dies according to the Quality reports. Planning and implementing.
Die Repair for the damaged parts and the entire die maintenance.
Maintaining all the Records as per QS 9001 2000.

Future Goals

To work in a company that encourages professional growth innovations thereby providing job satisfaction and to obtain position with promising quality engineering career.

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