• Gender: Male
• Age: 52
• Designation: Senior Executive
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Preferred Location: anywhere
• Work Experience: 28.4 Year(s)

Education

Pursuing M.B.A. from ICFAI University .
Post Graduate Diploma in Plastic Processing Technology from CIPET, Bhopal in 1996.
Graduate in Science {B.Sc (PCM)} from Govt. Auto. Science College, Jabalpur under Rani Durgawati University, Jabalpur.

Work Experience

Senior Engineer
Since June 2002 to till date.
Presently working with a leading CD manufacturing organization. Basically company involved in data storage device like Floppy, CD, DVD. Company has subdivision like CDR, DVD & Jewel Box Production unit. Jewel Box is an ISO 9001-2000 division. They have 46 injection molding machine involve in mass production of 5.4 mm jewel box, slim box 10.4 mm regular jewel box, CD Cake Box other packaging production.

Job Responsibilities:
Responsible for all activity in production shop during shift.
Responsible for manpower utilization.
Responsible for providing Training & Education whenever necessary.
Responsible member of T.P.M. team.
Responsible for maintaining PPM level during shift.
Responsible for process improvement.
Responsible for trails - cost reduction & new molds.
T.P.M. documentation- data collection, why-why analyses, one point lesson.
Responsible for Implementation of kaizen activity (1 kaizen / month / person).
Responsible for generating P.R.R.(Problem , Reporting , Resolution ).
Responsible for maintaining 5S in plant working & good Ergonomics.
Achievements :
Awarded Best Kaizen prize on Nov 03,May 05 & June 05.
Nominated for Best Employee of the Month for Aug 04.

Senior Engineer
Since June 2000 to June 2002.
Worked with Telemecanique & Controls (I) Ltd. (TC), Noida.
Company Profile :
An ISO 9001 2000 Company engaged in manufacturing of Contactor, Relay, Timer & Motor Starter which are exported to Asian & European Market. It is equipped with Moulding shop, Tool room, Press shop & Brazing shop. In Moulding shop 30 T to 180 T capacities of Injection moulding, machine (thermoplastic & thermo set) & compression moulding machine.
Job Responsibilities:
Responsible for all activity comprising in moulding shop.
Responsible for maximum utilization of moulding machines.
Responsible for spare part.
Responsible for proper utilization and processing of plastic raw material like Nylon-6, Nylon-6 (GF), Nylon-66, Nylon-66 (GF) Poly carbonate, Backelite & Dough moulding compound.
Responsible for trail of new moulds and raw materials.
Responsible for ISO 9001-2000 documentation, Process sheet and Tool history card.
Responsible for monthly reconciliation of material lying in moulding shop.
Achievements:
Increase Plant efficiency from 68% to 82%.
Rate of Rejection minimized from 4.5 % to 1.5%.

Shift In-charge
Since August 1996 to May 2000
Worked with Evershine Moulder Ltd.
Company Profile:
Evershine Moulder Ltd. is one of the Evershine Moulders Group Company. It is mainly an injection moulding plant which have 13 PLC Injection moulding machine of CLF Taiwan, Asian Plastic, Taiwan & LG Korea. The machine has Robot control for component ejection.
Job Responsibilities:
Responsible for all the activity during production of component in shift.
Responsible for status of mold & spare used in shift.
Preventive maintenance of injection moulding machine.
Responsible for robot setting and material Conveying System.
Achievements:
Promoted from Trainee engineer to Shift In-charge
Machine Handled:
JSW 280T, Windsor, SP 30T-180T, Bucher (Thermo set injection moulding) CLF 500T, CLF 1000T, CLF 1380T, Asian Plastics SM 50T, 120 T, 350 T & LG 350 ton.
Material Processed:
HIPS, GPPS, PP, PPCP, Zytel, RGF, SI3GF, Lexon, Technyl, Ultramide, DMC, DAP, RC, Nylon 6, SI3HS, ABS, SAN, Delrin, PMMA
Best Practices:
SIX SIGMA, DoE, IER, MSA, GRA, ERP, FMEA, TPM, CONTIGENCY MANAGEMENT, CP CPK

Future Goals

To be Leader in Injection Moulding Processing & Trouble Shooting & Optimized Plant O.E.E. Through Proper Utilization of Man, Machine, Mould, Material & Other Resources