• Gender: Male
• Age: 48
• Designation: Senior Executive
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  420000 /Annum
• Expected Gross Salary: INR  575000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Pune
• Work Experience: 23.5 Year(s)

Education

B.E. Mechanical in 2001 from Pune Universitywith 60.20% (First Class)
D.M.E. in 1998 from B.T.E. Mumbai with 72.56% (First Class)
H.S.C. in 1995 from Kolhapur Board with 70.16 % (First Class)
S.S.C. in 1993 from Kolhapur Board with 88.42% (Distinction)

Skill Sets

More than 5 yrs. of experience in Plastic Injection Moulding field, Process Improvement, Vendor Development, Cost Reduction activities, Knowledge of SAP

Work Experience

Senior Officer-Process Engineering
From Oct 06 to till date
Presently working with a leading manufacturers of discrete semiconductors & Passive electronic components for Automotive, Consumer, Aerospace, Military, Telecommunications and Medical markets. Its global footprint includes sales offices worldwide, as well as manufacturing plants in India, & other Asian countries, Europe & the Americas.
Company is having quality systems like ISO 9001: 2000, TS 16949: 2002, ISO 14001: 2004, OHSAS 18001: 1999, and ERP Systems JD Edwards and SAP.
Responsibilities: -
Process Management – Owns the manufacturing processes. Responsible for adopting & implementing new changes to reduce wastes & improving the product quality ensuring the optimum yield at every stage.

Product Derivatives – To check the feasibility & to make possible derivatives of the product based on customer requirements – 1.Range extension of existing products, 2.Specification enhancement in the existing products.

Vendor Development – To develop & release Asian sources for raw material supply to replace European sources for cost reduction & as an alternate source.

Engineering Support – Provide support, training & give advice to production & final control for understanding exact user requirements. Responsible for preparing documents like control plans, FMEA’s, PFD, PPAP, Change proposal, CN etc.

Project Management – Member of projects related to new machine set up & release (as per release plan).

Quality Management System Requirements – Responsible for understanding & maintaining the process data as per QMS requirements & maintaining process documents. Active participation in preparation & into audit process for various audits like ISO, TS, ISO 14001:2004, OHSAS 18001: 1999.

New product development – Provide technical support to new product development as per customer specifications & conduct various trials for NPD.

Customer Complaints – Member of cross functional team for analysis of customer complaints, & to decide corrective & preventive actions.

Material Specifications – To create & maintain raw material specifications, to create quality description sheet (QDS) for raw materials.

Failure Analysis – To analyze the periodic test failures received from Quality & Reliability lab. To improve the processes so as to avoid the same in future.

Production Executive
April 2006 to October 2006
Worked with I. T. W. India Limited. Pune- A Fortune 200 diversified manufacturing company with more than 700 decentralized business units in 48 countries.
Major role and responsibility:
Manpower arrangement and allocation of machines.
Planning of raw material, as it is open stores system.
Planning of mould changes & to set the machines after mould change.
To minimize the rejection percentage and improve the process.
Responsible for the consumption of Grinding Material
Responsible for New moulds trial and release moulds for production.
Give training to employees regarding change in quality norms of the product, whenever required.
Utilization of manpower to its best.
Responsible for process improvement and cycle time reduction.
Documentation of ISO 9001: 2000 and TS 16949.
Machines: L & T MACHINES (40 to 275 tonnes)
Materials processed: Nylon, PBT, PP, ABS, GPPS, PC, etc.

Production Officer
March 2003 to April 2006
Worked with The Supreme Industries Ltd. Pune, Maharashtra, India.
Major role and responsibility:
Spare planning of machine as per checklist.
Planning of raw material per day as per production schedule.
Planning of mould changes as per priority.
To set the machines after mould change.
To control the rejection percentage and improve the process.
To maintain quality of the product.
Well versed in handling manpower effectively.
Involved in process improvement and cycle time reduction.
Active member in Zero defect plan program.
Good experience in gas injection molding technique.
Documentation and implementation of ISO 9001: 2000 and TS 16949.
Machines: Italtech, Battenfeld, Windsor, L & T, (250 to 2250 tonnes)
Materials Processed: HDPE, LDPE, ABS, PP, FPP, PC, HIPS etc.

Production and maintenance Engineer. (Shift In charge)
Aug 2001 to March 2003
Worked with N. K. Injplast Pvt. Ltd. Pune, Maharashtra, India.
Company Profile:
A small scale Organization basically started keeping into

Future Goals

To pursue a challenging career with scope for improvement and growth, fulfilling & exceeding organizational goals.