Ref. No. : CA - 14621 - (Production - Moulding – with 20.1 years in Plastic Industry)

Education

Post Graduate Diploma in Operations Management in 2014 from IGNOU.

Post Graduate Diploma in Plastic Processing and Testing in 2005 from Central Institute of Plastic Engineering and Technology, (CIPET) a Under Govt. Of India, ( Ministry of Chemicals & Fertilizers)

Skill Sets

Production Efficiency, Wastage Reduction, Downtime Reduction, Customer Complaint Handling, Technical Knowledge On Injection Moulding Operations, Knowledge On Bi Colour Moulding.

Work Experience

Senior Executive-Production
Since 2010
Company Profile: Manufacturer of Packaging Bottles & Jars, Machines And Dies, Bottles, Standard Caps & Injection Moulding Parts :

Production Engineer
2005-2010
Company Profile: Manufacturing packging for personal care, health and beauty care, cosmetics, home care, pharmaceuticals, etc

Job Profile:
Planning
Material Requirement planning & Capacity planning, scheduling and routing.
Man power Planning and controlling and optimum utilization of man power.
Weekly planning for m/c scheduling.

Controlling
Daily review of Output Target v/s Actual & take necessary corrective action for any deviation.
Controlling Rejection percentage by analyzing root cause & make necessary Corrective & preventive action.
Controlling down times by arranging training programs to operators and supervisors on reduction in Die changeover time & set-up time, Maintaining Good health of M/C & Dies

MIS
Preparing Reports like Prod. & Planning.
Monthly Down time Report.
Daily Reporting on productivity utilization and capacity utilization.
Monthly summary report on mold changeover time.

Training
Provide training to subordinates on policy and vision of organization, products, operational method and practices.
Training regarding Good Inter departmental relations and superior & sub-ordinate relationships.
Provide training to make safe work environment and its benefits.
Provide training on 5’S’ and Single minute exchange of dies Tools.

KRAs:
Increase the productivity utilization and maximize the capacity utilization.
Minimization of wastage percentage.
Down time reduction.

Work Exposure on systems
Work experience with ISO-9000/2008 & HACCP Tools.

Work Exposure
Work experience in Bicolor Injection Molding with cube technology, core back technology, shuttle technology and turn table.
Work experience with Unscrewing (Rack & Pinion, Archmedian screw, Gear) molds as well as split molds.
Mold validations documentations.
SOP Preparations like work instructions, forms, formats for production department.

Computer Skills:
ERP Package in SAP Production Planning (PP), Version- 6.3/E form Methodex, Hyderabad.

Career Objective:
Expertise in effective planning of raw material, packaging material, manpower and machine utilization, inventory management, cost reduction, wastage reduction. Expertise in bicolor technology- cube, core back and shuttle technology. Very good knowledge on screwing, split, snap on, and different types of flip top products with In Mould Closing technology.
Very good presentation, communication and analytical skills.
In depth ability to work in a fast-paced, dynamic and highly competitive work environment.
Very good initiator and strongly committed to team building development.

Professional accomplishments:
Increase the production utilization by reduction in wastage, mold set-up and downtime and achieving right quality product.
Initiation of different packaging method to avoid the customer complaint on mix-up of products.
Initiation of 5 ‘S’ in the work area to improving the efficiency of shop floor.
Initiation of presentation view in shop floor of each product and its standards, type of defects, method of packing to make awareness in shop floor people.

Future Goals

Achieving the best for the employer as well as willingness to be in the top management by smart work as well as utilising the skill which was obtain by my experience.

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