• Gender: Male
• Age: 46
• Designation: Senior Executive
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 23.4 Year(s)

Education

B.E. in Chemical Engineering.
Diploma in Industrial Safety.
Computer Knowledge
MS –Office Package Windows C.

Skill Sets

Production, Customer Support & Quality

Work Experience

Engineer – Paintshop (Quality & Process)
January 2005 to till now
Company Profile:
An ISO 9001 & QS 9000 Organization. Manufacturing Painting & Assembles of automobile Plastic components for all Hyundai model vehicles and achieved TS 16949 & ISO 14001 Six Sigma & 5 Star Supplier Ratings.
Products Bumpers Crash Pad Door Trim Tail Gate L/S Trim Centre facia assembly Crash Pad side cover G/Box cover G/Box Housing and small plastic components for different type of Hyundai models etc.
Job Profile:
Over all responsibility of complete painting process on Plastic parts.
Maintain quality of painted components as per international standards.
Plan and monitor daily production activities & make presentation to the management.
Preparation of Inspection plan Process Check sheets for Production Quality Critical Control items and all other Quality control documents after receiving the controlled copy drawings from design department.
Initial sample Assurance report preparation and getting customer approval.
Preparation of Work Standard & Work Instruction sheets.
Responsibility in preparation of PPAP APQP VQMS IQMS& COPQ reports etc. for In-process Quality & Paint shop.
Preparation of AOI ISAR Process Control plan and process flow chart.
Preparing & Maintaining of laboratory test reports for Paint shop Quality.
In-Process rejection analysis and taking corrective actions.
Responsibilities of Online Process and Final Inspection activities as per ASTM & MS Standards for Paint shop Quality.
Analysis and solving of Quality problems occurring in the shop floor as per the customer requirements.
Preparation of Defect Charts of in-house and Customer.
Preparation of shift schedules to the employees.

Equipments Handled
Process Instruments
DFT Meter Lux meter Dust meter Anemometer Travelling
Thermometer Gloss meter and Down draft Velocity meter etc.

Lab Equipments
X-Right Color computer Salt spray Chamber Humidity Chamber Heat cycle resistance chamber Weather –o-meter chamber
Impact Tester Wear resistance Tester Ericsson & cupping Tester Acid & Alkali chamber and Scratch Hardness Tester etc.
Good exposure in Plastic materials painting & Testing processes in Automobile industries.
Experience in Paint testing by using various Testing Instruments as per international standards.
Paint shop Process Parameter settings.
Knowledge about Air Handling Units Chillers Heating Oven and Furnaces etc.
Experience in Paint & Powder Coating Production Application and R & D and Quality activities.
Experience in Quality systems like TS PFD Control Plan PPAP APQP AOI ISAR & ISO Standards.
Good exposure in 5s & 3C activities etc.

Engineer – Quality & Technical Services
October 2001 to December 2004
Worked with Titan Paints & Chemicals Ltd (Paint & Powder Division) (LMW) – Coimbatore.
Company Profile:
An ISO 9001 & 2000 Organization and manufactures of Liquid and powder Coating Products in different finishes and shades and supplying to the major OEM automobile Electronics and Machinery units like Ashok Leyland L & T TVS Group of companies and Pricol Instruments etc.
Products Types of Systems in Paints & Powder Coatings:
Pure Epoxy 2. Hybrid and 3. Pure Polyester Systems.
Types of Finishes in Paints and Powder Coatings:
Structure Texture Mat Super Mat Dead Matt
Satin Semi Glosy Glosy and Super Glossy etc..

Job Proifle:
Responsibilities of Production Planning and QA activities.
Incoming Customer sample and new raw material sample evaluation as per Inspection Standard.
Responsibilities of In Process line and Final QC test taken as per the ASTM & ISO Standards.
Development of new products in low cost and getting customer approval.
Producing and Issuing QA – Certificates to the customers as per ASTM & ISI Standards.
Experience in handling X – Right colour computer Particle size analyzer Salt Spray & Humidity Chamber etc.
Master Costing and STD Product Specification preparation.
Technical visit to Customer Complaints and taking corrective and preventive actions.