Diploma in Polymer Tech.
Post Diploma in Plastic Mold Design.
Manage Shop floor activities (Planning, Scheduling, Analyze Work flow, Output, Delivery etc.,).
Trouble shooting and Process Optimization.
Develop, Document and Implemented process control methodology.
Implementation QMS for Production department. (ISO 9001:2000 & TS 16949).
Design and detailing of injection moulds. 3D modeling, Mold flow analysis and CAM programming for new parts and product improvement (special project)
9 years experience in various branches of plastics, like Process setting and Optimization of Engineering, automobile, Industrial, electrical & electronic products. Design and detailing of Moulds for automobile, industrial and electrical engineering components, Handling development projects in process, Material and Product design, Cost reduction and waste management in plastics products design and process, In charging plant and secondary process and have exposure & awareness on TPM & TQM concepts.
Presently working at a leading company as Engineer (Moulding & Manufacturing Engineering) from July 2005.
Project leader for setup of molding in Unit IV for Medical Cable and over molding cable assembly project transferred from Hungary and Germany and key team member in project transfer of medical and molded cable assemblies.
Products: ECG and Scanner Patient monitoring cables. Printer and other data transfer cables.
May 2003 to June 2005,
Prodlink Sdn. Bhd., Penang Malaysia, Prestige Dynamic Industries,Sdn. Bhd.,
Manufacturing Superintendent.
In charge an injection molding plant with 18 machine ranging from 25ton to 220ton and secondary process (spray , printing and assembly). Meet management target on sales, Process improvement, and Budgeting expenses. Leader for New project (product realization to production stage). Achieve customer satisfaction by on time quality products delivery.
Departments handle: Production, Secondary Process, Engineering, Planning and Maintance.
Customers: Sony, Sanyo, Agilent, Lemtronics, Clarion, Bosch, Alma, Astro, Globtronics, ETNA BV (Germany), SPENT BV (Germany), Agroline (Netherlands).
Products: Automobile parts, Audio and Video parts, Rubber Overmold For power tools, insert mould for connectors, Coffee maker, Physical fitness equipments,.
March 2001 to April¡ 2003,
Precico Sdn. Bhd., Penang, Malaysia,
Product & Process Engineer.
New Tooling For Projects (Starting From Quotation Stage To Approval for Mass production). New tooling technical discussion and tooling design approvals. New tool testing, optimize condition for running mass production, Modification and rectification of tooling. Part design and evaluation. Cost reduction Analysis in part design and material. Supporting projects for assembly and secondary process.
Projects handled:
Canon (Printer, Paper loading tray and fax machine), Xerox (Paper loading tray, Printer)
Telecam (Food Processor, Elec. Booster and antenna,, Automatic Lock), Nokia and Ericsson (H Phone)
Hitachi (Printer, Paper Loading tray), Neopost (Envelop Feeder, Ink cartridges)
ShinEstu (Car Stereo and A/c Control Panels), Unitech (Net phone, Medicare trainer Kit)
Sony (Compact Disk Player), Maidamax (plastic Former For Latex Molding)
July 1999 to February 2001,
M.K. Electric (I) Ltd. Chennai, India,
Asst. Engg. - Plastics.
Process Optimization & setting in Injection Molding and Profile extrusion, Production planning, Special projects handling and Production In charge
Product : Manufacturers various of range of electrical Installation products, Cable Management and also pioneered introduction of Engineering plastics, precious metal contacts and modular concept.
August 1998 to July 1999,
Karthigeya Industries, Chennai, India,
Designer. (CADD & CAM).
Design & Drafting of Automatic Injection Moulds and Preparing detail drawing and Manufacturing drawings and CAM Programming.
Mould designed: Design and detail drawing of Automatic Injection Moulds for
Washing Machine Components (Whirlpool (I) Ltd.,),
Precision Electrical Components (ICIL, Butterfly (I) Ltd.,)
Paint, Grease and Cosmetic Containers (Brite, Cavincare)
August 1996 to August 1997,
M.K. Electric (I) Ltd. Chennai, India,
Supervisor.
Process optimization and Setting in Injection Molding and Production in charge.
Product: Manufacturers several of range of electrical Installation products.
May 1996 to August 1996,
Scorpion industrial Polymer (P) Ltd., Chennai, India,
Trainee Supervisor.
Rubber Product Manufacturing, Testing, and Batch mixing
Customers : Enfield (I) Ltd., Pricol (I) Ltd., Ashok Leyland (I) Ltd., MRF (I) Ltd.,
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