Ref. No. : CA - 14129 - (Production Planning - Plastic Products and Processing – with 20.4 years in Plastic Industry)

Education

PGDPPT (Post Graduate Diploma in Plastics Processing and Testing Technology) from CIPET

B.Sc. Chemistry Hon. From RDS college Muzaffarpur

Skill Sets

A seasoned professional with near 10 years of experience in plastics injection moulding production and process development
Skilled in supervising operations with respect to cost, resource deployment, time over-runs and quality compliance; evaluated the progress & took adequate corrective actions for optimum achievement
Functioned as a key person in implementing the 5S technique in the daily production activity
Possess a clear understanding of the industry, technology trends with the distinction of instituting quality control techniques to achieve product excellence at the lowest overall cost
Communication skills with troubleshooting, problem defining & solving capabilities in sorting out technical
Experience on process Optimization and Vendor development

Work Experience

Sr. Exec- Molding
Dec 2011 to April 2014
Company Profile: Manufacturing of automotive plastic parts for automotive Ind.
Job Profile:
Overseeing the process Development, Jig & Fixtures for spin welding
Resolve quality complaint in 7 step tool/8D
Process optimization, Time Study
Handling Mould shop independently.
Material planning , production planning
Making documents of PPAP
Reduction of process rejection.
New Mould trial and Customer approval
Key Highlights
Looking Production, Quality& process development activity.
Achievement in reduction in rejection of PC dust separatorfrom 50% to 6.5%
Increase productivity of drain valve Assay via exploitation
Type of Machines and Auxiliary Equipment Handled
JW 60T, JW 80 T, JW 180, JW 250 etc
Material Handled
Polycarbonate, PC,PA6 GF 30%,PA66GF 30%,PPGF20%, LLDPE, HDPE, PPCP etc

Sr. Engineer
May 2011 to Dec 2011
Company Profile: Manufacturing plastic parts for automotive industries like VW, IAC etc.
Job Profile:
Overseeing the Moulding Impulse Process and driving quality improvement initiatives
Assisting the process improvement team to reducing the rejection cost.
Conducting a follow-up of the man, machine and material for maximum utilization.
Carrying out trials for new machines, moulds and raw materials.
Establishing the process parameters.
Directing the direct and indirect employees on the shop floor.
Coordinating with the colleagues and superiors for manpower, raw material and packing material requirements related issues.
Handling the routine controls on the process and communicating the areas of concern And Training of new joined operators.
Type of Machines and Auxiliary Equipment Handled
Managing the imported advanced moulding machine such Cross Mafai 1300 T and super master 850T, 180 T, 250T and 2800 T
Material Handled
PP, ABS And PMMA
Key Highlights
Worked towards improving the overall machine productivity by controlling the machine downtime

Line Leader
Nov 2009 to May 2011
Company Name: Tata Auto Comp. System Ltd.
Company Profile: Manufacturing of plastics interior and exterior
Job Profile:
The Moulding Impulse Process and driving quality improvement initiatives.
Man, Machine and Material for maximum utilization.
Carrying out trials for new moulds and raw materials.
Establishing the process parameters.
Coordinating with the colleagues and superiors for manpower, raw material and packing material requirements related issues.
Handling the routine controls on the process and communicating the areas of concern.
Type of Machines and Auxiliary Equipment Handled
Managing the imported advanced moulding machine such as L&T SERIES FROM 60T TO 650 T, Toshiba, Billion Doubble Injection M/c, milacron Etc
Material Handled
Nylon, PPS, PC ABS, ABS, PP, HDPE & PC etc.
Key Highlights
Worked towards improving the overall machine productivity by controlling the machine downtime.
Distinction of reducing the overall scraps; controlled the quality needs of the customers
Hands on experience on SAP based production systems

Member Molding Molding Shop
Jun 2008 to Nov 2009
Company Name: Rinder India Pvt. Ltd.
Company Profile: Manufacturing of Head lamp and Trail lamp for automotive Ind. This is Spanish MNC Company
Job Profile:
Overseeing the production as per given planning
Mould loading and unloading; establishing the moulding parameters in machine
Handling the troubleshooting of process.
Handling one shift independently as shift in charge.
Key Highlights
Looking production activity.
Achievement in reduction in rejection of Head lamp from 9% to 5.3 %
Type of Machines and Auxiliary Equipment Handled
L&T 60T, TO 450 T, TOSHIBA 120 etc
Material Handled
Polycarbonate PMMA, PP, LLDPE, HDPE, LDPE & PPCP. PPS, ABS, PET, Nylon ETC

Trainee Officer Production
May 2005 to June 2008
Company Name: Pearl Polymers Ltd.
Company Profile: Manufacturing of PET bottle for house hold, pharmacy packaging
Job Profile:
Ensuring the efficient use of men, Machine and material.
Carrying out general troubleshooting during processing; taking care of loading/ unloading of mould. reporting to shift in charge
Key Highlights
Achievement in reduce cycle time of 8 cavity mould to increase productivity
Types of Machine Handled
Asb Moulding Like Single Stage Strech Moulding, Injection Moulding
Material Processed: PET

Future Goals

Seeking challenging assignments in Production of injection moulding and Process Development

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