• Gender: Male
• Age: 48
• Designation: Senior Executive
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 22.4 Year(s)

Education

Post Graduation Diploma in Plastics Processing Technology. CIPET-Bhopal. July. 2001 Grade-B
B.Sc, Maths in 2000

Skill Sets

Production Planning and Quality

Work Experience

Line Leader/member staff (Moulding shop)
since Oct. 2005
Company manufactures automotive interior decoration plastics part to Tata motors, GM motors, L&T, Mahindra & Ranault, Toyota, Fiat, Ford etc.and give best service to customer, Injection moulding M/c`s 60T to 1300T With Robot system.
Reporting to Dept. Manager
JOB PROFILE
Responsible for all operations carried out in plastic component manufacturing divisions such as parameter setting on CNC injection Moulding machine varying from 30 tonnage to 1300 tonnage with Robot system
Responsible for Production, Quality, Cost, Delivery & Safety
Quality improvements through daily quality meeting, 8D reports, 5-why analysis & QC tools
Attained daily Quality meeting & make action plan against out comes
Internal audit for 5-S, ASES, TBEM, requirement & facing External audit of same
Achieved & maintain Zero PPM at customer end (Ford, L&T, TKML, and GM.)
Trial of different material, moulds & Robot Prog.
Production planning related to mould shop against customer requirement.
Making monthly internal Rejection trends, Pareto chart, Kaizen & capacity utilization,
ASES & other documents
Bring down Rejection%, Down Time, manpower cost against target.
Improvement in productivity with better Quality
Systems follows TS-16949-2002, QS 9001,EMS ISO 14000,TBEM (TATA), ASES (MRL)
Improvement through SMED, KAIZEN, TPM, APQP.PFMEA, QC TOOLS, SIX SIGMA, SUGESSIONSCHEME etc.
Optimum Utilization of Man power, m/c & Resources.
Training to trainees & making skill matrix in mould shop.
Better house keeping in plant.

Officer (Moulding shop)
Dec.2001 to Oct.2005
Legrand (India) pvt. Ltd., Jalgaon
Legrand is a world specialist in product of electrical (Switchgears) installation & data networks. Catering to residential, commercial, & an industrial sector. Legrand enjoy world market share of 16% & 18% in data stokes and wire accessories respectively. The group also has 2500 active plants of its credit with establishment configured in 60 countries & significance presence in 160 countries around the globe. Mould shop having 9 injection moulding M/C’s AURBRG, Demag, MIR & babyplast (6T to120T)
JOB PROFILE
To monitor the moulding process of both thermoplastic (engg.) & Thermoset material (DMC).
Quality improvements through continues monitoring on process Processed engg. Plastics materials like PA6,6-(5% to 60% GF), PC, PBT, PPS, Delrin, PP alloy & also Thermoset material (DMC)
Trial of different material, & moulds
Implementation of Transfer Technology from France & Italy
Production planning related to mould shop.
Making Shift reports, scrap note & other documents.
Bring down Rejection% 16.5 % to 2.5% in thermoset component & .68% in thermoplastics.
Improvement in productivity with better Quality
Reduce M/C down time & Break down maint. Through KAIZEN, & TPM (AM)
Optimum Utilization of Man power, m/c & Resources.
Reduce mould change time through SMED & 5-S.

Future Goals

A senior position in Production planning (Injection Moulding) with growth oriented origination.