• Gender: Male
• Age: 50
• Designation: Senior Executive
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  350000 /Annum
• Expected Gross Salary: INR  450000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Anywhere
• Work Experience: 26.6 Year(s)

Education

BACHELOR IN ENGINEERING (Mechanical) Jamia Millia Islamia University, New Delhi 2007
Passed with 1st division

DIPLOMA IN MECHANICAL ENGINEERING (Production) P. M. V. Polytechnic, Mathura, UP Board of Technical Education 1997, Passed with 1st division.

Skill Sets

Long and experience in plastic companies in production and packaging field.

Work Experience

Presently working at a leading company as a Sr. Engineer, since Feb 2002.

Product line- Develops and manufactures removable Optical, Solid state and Magnetic data storage media viz. Recordable & Rewritable CDs, Pre-recorded CD/ VCD, DVDs and Rewritable DVDs, Compact Cassettes, Micro Floppy Disks and Digital Audio Tapes, Polycarbonate granules through P.C.Recycle plant.

• Supervising day-to-day activities of the production team ensuring that performance is maintained in terms of quality, cost and delivery.
Job planning on a monthly, weekly & daily basis.
Process monitoring for injection moulding shop.
Routine predictive/ preventive process troubleshooting.
Co-ordination for mould maintenance, machine maintenance & rectification.
• Conducting new mould trial.
• Ensuring compliance with International production standards:
T. P. M., Six Sigma, 5-S, FMEA and GRA standards.
Achieving monthly KAIZEN targets.
• Document maintence as per ISO requirements.
T. P. M. document maintence on a monthly basis.
Preparing daily MIS.
• Handled the following projects through DMAIC approach under Green Belt:
Under C. E. P.
Weight reduction in different types of CD & DVD boxes.
Introduction of reprocess material in different products.
Cycle time reduction in different types of CD & DVD boxes.
Under S. M. E. D.
Mould loading time reduction.
Colour change time reduction in pentone CD & DVD covers for export orders.
Curing time reduction of pallets of different types of CD & DVD covers.
• Overseeing the retail packing for export orders.

KEY ACHIEVEMENT: Six Sigma Yellow belt (Shortly receiving Green belt status) and certified in Kaizen.

Material processed: HIPS, GPPS, PP and PC.

Machines/ Tools handled: Various Japanese & Koreans machines used for Injection Moulding (Range up to 280 tonnages), Packaging, Robots, Assemblers, Hot runner moulds, Vacuum units, DCN, Hot Runner Controller and Automatic Material Feeding Systems, extruders.


Designation : SHIFT INCHARGE Duration : Nov 1997- Feb 2002
Company Name : M/s Calcom Vision Ltd, Surajpur, Greater Noida (An ISO 9002 Company)

Product line- Colour & B/w Televisions, deflection and wound components, power invertors, contract manufacturing and plastic moulding.
Clients- BPL, Philips, Onida, Videocon, Sansui, Samsung, LG & Akai.

• Managed the manpower and planned jobs on a monthly, weekly & daily basis.
• Monitored the process for injection moulding shop.
• Routine process troubleshooting.
• Conducted new mould trials.
• Achieved rated production by proper utilization of manpower & machine.
• Coordinated mould and machine maintenance & rectification.
• Maintained requisite documents as per ISO requirements.

Machines/ Tools handled: Taiwanese CNC Injection Moulding Machine (Range 95- 600 Tonnage), Windsor Injection Moulding Machine (Range 80- 600 Tonnage), High Precision injection moulds, Type of moulds- Hot runner, Core actuated and Split.

Materials Processed: PPO, PBT, ABS, HIPS, GPPS, PP, PC and PET.