• Gender: Male
• Age: 39
• Designation: Senior Executive
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 18.2 Year(s)

Education

Post Graduate Diploma in Plastics Technology, From CIPET, Amritsar, in 2007

Bechlor Of Science, From CCS University, Meerut in 2005

Skill Sets

Experience of Production Operations in plastics moldings for Automotive OEM industries.

Experience across Production , Process Improvement, Quality Assurance; 
Proven expertise in deploying manpower, machines and materials resources judiciously to achieve defined production targets.
Core Strengths in Plastic molding, Tool Room Engineering, Processing of engineering plastics and Product Development.
Exceptionally skilled in planning and scheduling to ensure uninterrupted tooling input to production line.
Adept and implementation of quality systems/procedures to meet world-class quality standards.

Work Experience

Senior Executive –Production
Since Apr 2013
Company Profile: Leading manufacturer of injection moulded component.
Job Profile:
Planning, coordination, & control of manufacturing process.
Overseeing the production process, drawing up production schedule.
Ensuring that the production is cost effective.
Making sure the production are produced on time & are meet with the quality standard.
Estimating the cost, reconciliation on daily basis.
Monitoring the production process and adjust the schedule as needed.
Responsible for the selection & maintenance of tool & machine.
Interacting among different department e.g. suppliers, customers, & managers.
Working with managers to implementing the company policy & goals.
Ensuring the health & safety guidelines are followed.
Reviewing work performance.
Motivate the subordinates & provide training as per needs.
Evaluate production equipment purchases/leases and conduct cost/benefit analyses.
Identify, diagnose and resolve operational, manufacturing and maintenance problems within deadlines.
Plan work flow, manage multiple priorities and meet daily production targets while consistently reducing downtime.
Manage high volume manufacturing of more than 35 products with 145 colour per month.

SAP Project.
I am presently working on SAP project. My responsibility in SAP project is to generate the code of all items & to make BOM for all component. In August 2014 SAP will be implement in our plant.

Senior Engineer –Production
Oct 2012 to April 2013
Company Profile : Leading manufacturer of injection moulded component, Customer are Tata Motors, Bajaj, maruti, mahindra, Heromoto Corp, Etc.

Engineer- Production
Jul 2008 to Oct 2012 
Company Name : A.G. Industries Pvt.Ltd.   
Company Profile : Leading manufacturer of plastics auto components injection moulded parts.
Job Profile : 
Producing & controlling the Productivity as per Quality Standard.
Check the Production reports for their Utilization, Efficiency, OEE & rejection PPM.
Daily Production Report punching & given feed back to HOD.
Ensure minimum inventory of BOP`s, Spare parts for regular production.
Monitor the entire machine run as per PPS.
Overall shift-wise co-ordination & functioning of production of all quality products as per plan.
Ensure mold, machine & man safety in day to day working.
Facilitate & control timely mold loading & un-loading as per plan through SMED.
Evaluation the skills of engineers & operators through Skill Matrix Chart.
Giving training of 5`S, 3M, MY Machine, POKA-YOKA, Kaizen Component Awareness and Safety to sub-ordinates.
Ensure proper material loading from central conveying system.
Good knowledge of productivity, improvements, initiatives, Quality systems.
Ensuring adherence to quality parameters to avoid wastage, rejection, time and money.
Optimizing resources, Involved in cost management, production planning and control for several machines while inspecting that the goods produced are within the quality parameters
Making plans for strategic utilization & deployment of available resources to achieve production objectives, accountable for manpower allocation and analyzing material requirement as per production plan to ensure smooth operations.
Planning for preventive maintenance of all machinery and Auxiliaries in production department with the help of maintenance department.
Analyzing the efficiency of all machines and breakdowns .
Handling the identification of tooling, fixtures and gauges required for components, assemblies and providing fixture concepts to Designers.
Identify the FUGAI’s (TPM Activity) and eliminating them. 
Maintaining shop floor for any type of visit.
Interfaced & coordinated in analyzing, brainstorming and providing solutions to the rejection through corrective and preventive actions on deviation.
Auxiliary handled: Robots of YUDO STAR, PRASAD KOCH centralized drying system, Chillers, MTC, and HRTC etc.
Moulds handled: Hot runner mold, two plate mold, three plate mold and Insert mold.
working on two projects one how to reduce our rejection PPM  and second one is measuring of daily JH activity to implement JH piller On shop floor.

Production Engineer
Jan 2007 to June 2008 
Company Name : Mitra Industry (P) Ltd.
Company Profile : Is ISO 9001:2000, WHO GMP, Certified Company, Manufacturer of Blood Collection Bags and CAPD dialysis bags with Solutions of varying concentration. Products are highly reputed and supplied across Asia and Europe and parts of African sub-continent.
Job Profile : 
Handling the 8 nos of injection moulding m/c.
Producing & controlling the Productivity as per Quality Standard.
Measuring the critical dimension two time in a day with micrometer.
Documentation of production, WHO, ISO.
Providing training to operators for 5S, 3M, My machine, components awareness and discipline.
Providing on job training to all operators time to time as per requirement.
Machine Handled: in hydraulic  units  FEROMATIC-280-775, Super Master 450 T, L&T 450  and in all electric servo drive JSW 140-650, CLF 180T-750T.
Material Used :- ABS, PP, PC, PMMA,PBT,BMC, PET.

I complete my industrial training from Innovative Tech Pack Ltd. Sohna Gurgaon Haryana from July 2006 – Jan 2007.

Key Achievements
Successfully handled trials new moulds of Injection Molding.
Reduced runner’s size therefore reduced the component cost that result into a saving of Rs.12500 per month.
Reduced the mold change time up to 30% through SMED activity.
Reduced master batch % therefore reduced the component cost that result into a saving of Rs.165000 per month.
In four years I make 35 kaizens on shop floor.
No any major accident done by me in my career.

Training attended 
Attend training about 7 QC tools, 5S, 3M, MY machine in A.G.Industries (P) Ltd.
Attend the training on JH piller of TPM in A.G. Industries (p) LTD., by A.G. Krishnan.
Attend the training on Flow Manufacturing and SMED in hotel Hyphen Haridwar, organise by CII.
Attend the training on Basics of injection molding by Ritesh shah from Windsor Machines Limited.

Future Goals

Growth