• Gender: Male
• Age: 37
• Designation: Senior Executive
• Highest Education Level: Post Graduate Diploma
• Notice Period: 30  Days
• Work Experience: 15.3 Year(s)

Education

Post Diploma in Plastic Technology From CIPET, Chennai in with 82%

BBA (Bachelor of Business Administration) From Alagappa University with 58%

ITI (Plastic Processing Operator) From Govt. ITI for Men with 81.14%

H.S.C From Govt. Higher Sec. School, Pondicherry with 54.83%

S.S.C From Presidency High School, Reddiarpalayam, Pondicherry with 81%

Skill Sets

Operating System: Windows 98, XP, and Windows 7
Packages : MS Office Suite, ERP, SAP
Design Software : AutoCAD 2008, CAD/CAM using unigraphics with Mold wizard

Trained Areas
Six Sigma, ISO, SPC, MSA, FMEA

Work Experience

Senior Executive Production: Since Apr 2015
Executive-Production Dept: Aug 2010 to Mar 2015
Company Profile: Is Supplying Chimes, Electrical switches, Dimmers & Transformers to UK, Malaysia & China. This company was certified by ISO 14001
Also supplies Electrical Switches, Sockets & its related accessories, Mechanical Valves, Actuators, Solar water Heater.
Job Profile:
Overall In charge of Plastic Injection Molding 
Handling Daily Molding Production Planning & Improvement Activity
Study & Improvement activities carried for New Mould Trial
Monitoring and Analyze the each Breakdown with Corrective action 
Monitoring & Improvement of OEE of Molding Shop floor
Train & Encourage all Workmen for proper Safety & Kaizen Improvements
Maintain All ISO 9001:2000, ISO 14001, OHSAS 18001 in Molding Department
Handling of New Mould trial for its further Approval
BOM updation of DTA & EOU Molded Components 
Material Processed like PC, PBT, PP, Nylon, PolyAcetol, PMMA, HIPS, PMMA, TPE, PC/ABS Blend, ABS, PBTGF, and Nylon GF.
To take care of in process Quality Issues and manage all quality concerns from Assembly section and implementing corrective actions. Co-ordinate Processing of all rejections, Scrap and rework of parts and their disposition, corrective actions.
To taking care of internal & external customer complaints & Submitting RCA report. Analysis of defects & identifying root causes & corrective actions by 8D Report, Why -Why Analysis Method & RPS.
Tracking and monitoring Process Rejection & Conducting COPQ Reduction projects at Mould Shop.
Conducting BIQ Audit as per Honeywell criteria on monthly basis.
Preparation of Monthly report.
Attending & addressing Customer Complaints of products manufactured by the group company within India.
Extending support to HOS team in implementing HOS lean principles in shop floor.
Periodical In house Auditing on FIFO in Molding Kanban and other quality checks randomly.
Implement 5’s, Kaizen, Kanban, TPM, Lean, HOS and other world class manufacturing procedure in shop floor to fulfill customer requirement and improve Machine and manpower efficiency. 

Achievements
Cost saving Achieved by Design Waste Elimination (Runner layout modification, Hot sprue, Extension nozzle implementation).
Variety Reduction in Molding Raw materials & Reduction of Cycle Time in molded components.
Implemented Hot Tip Purging system to Reduce Start up Rejection in Molded Parts.
Won Bravo (Internal Award) award for Localization of Raw material from other Resource for Cost effective purpose
Analyze & Implement feed System for Molded Component for Stress free Nature by MF
Certified ISO Internal Auditor
Best performance in highest kaizen implementations & Implementing “SGA” for achieving kaizens
Trained on 7QC Tools, SPC, MSA from external agency and practically implemented in line
Certified Six Sigma Green Belt Executive
LSW Adherence in Shop Floor
RCA Champion & 5’S Champion in Site
Participated in Quality Circle program in CII

Snapshot
A skilled Production Executive with almost 5+ years of experience in the Plastic Injection Molding Process.
Present Company Certified Six Sigma Green Belt Executive
Certified Internal Auditor of ISO 9001:2008 & ISO 14001:2004 & OHSAS 18001:2007
Familiarity with Implementation of ISO standards at shop floor.
Expertise to Solve technical Issues from Plastic Injection Molding Process
Handling of New Mould trial for its further Approval
5S Auditor within Honeywell. 
Excellent team building & troubleshooting skills with proven abilities in planning and managing resources. 
An energetic, self-motivated team player with hands on experience in Various Plastic processing Machines..
Active member of HOS (Honeywell Operating system) team which is quite similar like TPS(Toyota Production system)
Super User in SAP implementation project from Production team.

Future Goals

Seeking for a strategic challenging career opportunity in engineering sector which will utilize my technical knowledge and provide an innovative platform for professional and personal growth