Ref. No. : CA - 17388 - (Senior Admin and Projects – with 12.6 years in Plastic Industry)

Education

Diploma in Industrial Safety From Annamalai University in 2014 to 2015

Master of Technology in Polymer Science & Engineering  From CEG campus Anna University, Chennai in 2012 to 2014 With 8.97%

Bachelor of Technology in Chemical Engineering From AAMEC, Anna University, Chennai in 2009 to 2012 With 8.77%

Diploma in Paper Technology From S.I.T, Board of Technical Education in 2005 to 2008 With 8.54%     

Skill Sets

Team Management & Interpersonal skills: The various research and production floor management assignments gave me the exposure to manage variety of teams with varied educational levels, skills, competencies, nationalities and age groups
Technical Skills: The new product development in research areas applied to the pilot plant trials and new projects of installation & commissioning of various process assignments gave me an exposure and insight about various manufacturing industries e.g. operations and maintenance engineering, continuous process, batch process, polymer resin, paper, water & waste water treatments, utility, chemical handling and cleanings, waste management. This experience also gave me the in-depth understanding of industry specific standards, Environmental aspect and impact and Occupational Health & Safety Risk Assessments.

Work Experience

Senior Executive
Since Oct 2015 
Company Profile: Projects, Operations & Maintenance services company at Kingdom Of Saudi Arabia
Job Profile:
Looking after overall functions including new projects design, erection and commissioning, operations and maintenance of various chemical process and utility units including reactors, strippers, evaporators, heat exchangers, cooling towers, chilling water plants, RO, DM, ETP, STP, membrane bio reactor, chemical cleaning of process & utility equipments, solid – liquid waste disposals management in various Ministry of Saudi Arabia Clients like Border Security Force, Military camps, desalination plants, power plants, chemical process industries.
Regularly visiting the client’s place to check the quality of polymer membranes which are used in the membrane based filtration process like reverse osmosis, ultra filtration etc., and giving guidance to the technicians and engineers for the efficient operations of membranes.
Working closely with the research team to ensure the quality of polymer based membranes and involved in the research activities like new product development, synthesis, characterisation of polymers like polyamides, polysulfone, polyimide, polyethylene, polypropylene, PTFE, PVDF, PAN, PVC
Operations & Maintenance of fire and safety systems in the client’s place and assist them in Hazard analysis, Risk assessment and control, work permit systems, confined space entry, accident and incident investigations
Regularly monitoring and reviewing of chemical inventory, quality control of chemicals, standard operating procedures, laboratory testing, work permit systems, job orders, quality, safety and environment documentations, PFD, PID diagrams, PPM, PPC and all other administration works.
Provided On-Hand Trainings on Process, Quality, & Safety Systems to the Engineers & Technicians.
Worked with the cross functional teams for the operation and maintenance of Pumps, Control Panels, Pipe line works, Diesel Generators, Chillers and HVAC systems.


Officer Production Engineer
Jan 2012 to Sep 2015
Company Profile: Polymer Resin and Paint manufacturing company at India
Job Profile:  
Follow up the Polymerization process of synthetic Resins like Alkyd, Acrylic, Melamine, Polyester, polyurethane and epoxy resins and processing of water soluble paints, OEM, CED (Cathodic Electro-Deposition) emulsion and industrial high performance coatings.
New product development, process selection and follow up the pilot batches of reaction in lab scale and in the plant scale and study their characteristics to perform predictive and root cause analysis of problem and then initiate the corrective action for the production improvement.
Handle the task of new formula development in the polymer resins and paints
Erection & commissioning of the new reactor vessels, stripper, heat exchangers, RO and waste water treatment plant.
Controlling the process parameters and operations of Reactors, Stripper, distillation, heat exchangers, mixing and milling equipments using DCS,PLC,SCADA control panel operations
Assigned the tasks of assisting managers in performing failure investigation and root cause analysis of failures and Preparing quality, safety and environment ISO documentation, standard operating procedures, work instructions, PFD and PID diagrams, productivity, cost estimation, wastage & process monitoring reports etc.
Reviewing and updating of production reports and other product inventory related details through SAP and worked closely with the manufacturing excellence team to ensure the house keeping and applying six sigma concepts and TPM in work place and active participant in producing Kaizens.
Assisting the safety managers in the HSE documents, Hazard analysis, Risk assessment and control, work permit systems, confined space entry, accident and incident investigations

In-Plant Trainee Production
June 2013 to July 2013
Company Name: Plasters and Moulders
Company Profile: Bottle Caps and Shoulders, CD and DVD manufacturing company 
Job Profile:
Hands on training experience in the operations of Injection Moulding, Compression Moulding, Blow Moulding thermoforming and CD Replication process.
Trained well to maintain and control the parameters for Injection Moulding operations for different plastic products

Research Intern
Aug 2013 to Oct 2013
Company Name: Fenner (India) Ltd
Company Profile: Rubber Oil Seals and gasket manufacturing company 
Job Profile:
Involved in researching ways to develop new and improved polymer manufacturing processes.
Involved in the building small-scale models for the actual processing facilities and operations of equipments like Injection moulding, Extrusion, Compression moulding, calendaring, blow moulding, two roll mill, Banbury and intermix. 
Worked on the compounding, characterization and Material Testing of products to maintain the quality standards and operations of equipments like Universal Testing Machines, Rheometer, Mooney viscometer, Melt flow index, Hardness tester, Impact tester and Abrasion tester, FTIR, DSC and TGA.
Worked on the projects entitled as “A Study on the characteristics of bio-based Plasticizers in Nitrile Butadiene Rubber” and “A Study on reach regulation of Natural Rubber with different Process Oils”.


Assistant Project Engineer Process
Dec 2008 to June 2009
Company Name: SPB  PC, India
Job Profile: 
Preparation of Mass and Energy balance, equipment list, cost estimation and process equipment design, plant equipment and piping layouts, PFD, Piping and Instrument Diagrams (P&IDs) for Paper mill projects, water and waste water treatment and solid waste disposal projects.
Assigned the tasks of assisting senior level engineers in performing failure investigation and root cause analysis of failures and good knowledge on the design of equipments like Heat exchangers, rotary dryers, columns, cooling towers and evaporators.
Applying chemical engineering concepts and technological knowledge for the enhancement of the process quality and safety.

Apprenticeship Trainee Production
Dec 2007 to May 2008
Company Name: Seshasayee Papers and Boards India
Company Profile: Pulp and Paper Manufacturing company 
Job Profile:
Worked on all the paper processing departments like Pulp Mill, Stock Preparation, Paper Machine, Soda Recovery Unit, water and waste water treatment, quality control laboratory and R&D.
Hands on training experience in the operations paper machine, digester, evaporators, rotary lime kiln, vacuum drum washers, utility equipments etc.,

Apprenticeship Trainee Production
Jun 2007 to Nov 2007
Company Name: Tamilnadu Newsprint and Papers Limited
Company Profile: Pulp and Paper Manufacturing company at India
Job Profile: Worked on all the paper processing departments like Pulp Mill, Stock Preparation, Paper Machine, Soda Recovery Unit, water and waste water treatment, quality control laboratory and R&D.
Hands on training experience in the operations paper machine, digester, evaporators, rotary lime kiln, vacuum drum washers, utility equipments etc.

Achievements and Activities:
Secured University Second Rank in B.Tech Chemical Engineering under Anna University.
Awarded Cash Prizes & Scholarships for academic excellence in Chemical Engineering.
Awarded as Smart Student in Chemical Engineering.
Won first prize for General Proficiency in academic excellence in Diploma engineering.
Won prizes for technical quiz and paper presentations in National Level Conferences.
Participated  in paper presentation in Indian Institute of Chemical Engineers SCHEMCON 2010 & 2011 
Participated in Indian Institute of Chemical Engineers Congress CHEMCON 2010 & 2011
Participated in various conferences related to the Process, Quality, Safety and Environment Management
Won the Runner up trophy in volley ball at inter college sports meet

Key Expertise:
New Product Development in research area to develop new and improved chemical manufacturing process and applied these process in production by taking pilot plant trials.                            
Plant Erection & Commissioning of reactor vessels with accessories and pipe fittings, strippers, heat exchangers, dryers, different types of pumps, storage tanks, RO, ETP, STP and chemical cleaning of process and utility equipments.
Efficient in Operation & Maintenance of Process & Utility equipments through automated control panel operations like DCS, SCADA and PLC
Train staff in process operations, maintenance, safety procedures and ISO 9001, 14001 & 18001 certifications.
Extensive knowledge of polymer structure-property relationship, concepts and applications of chemical and polymer engineering, polymer characterization, fabrication processes, and product validation process and Well versed in fundamentals of polymer technology, polymer processing, physical properties of polymers, and testing methods.
Comprehensive Knowledge of water and waste water treatment process, quality assessments, concepts and application of chemical engineering.
Material Planning & Inventory Control and FMCG production planning control, Chemical Process Calculations, Process Equipment Design and PFD, PID diagrams, Quality, Safety, Process and Environment management systems and procedures implementation
Familiarity with all process design safety requirements in Process Plants, Hazard Analysis techniques, first aid, safety management and the law, Fire safety, Risk and hazard identification, work permit, onsite emergency plans, risk control etc. Extensive knowledge on the characterization and testing techniques like FTIR,DSC,TGA,GC,HPLC,SEM, Viscometer, Spectrophotometer, color shades, pH, turbidity, colorimeter, conductivity, TDS meters, BOD, COD tests, and universal testing machines.

Personal Summary:
Skilled in all aspects of chemical engineering including all the unit operations ,unit process, process equipment design, automated control panel operations, fire and safety, research and development, polymer resin synthesis, characterisation, quality control, new product development, chemical cleaning of equipments, process utilities, water treatments and waste management, paper, polymers and paint processing. Proven ability to use applied research and problem-solving skills for establishing the root cause of any chemical-related failure, as well as heading any investigations.

Future Goals

Keen to join a successful and dynamic organization that will challenge his problem solving skills and allow him to continue to develop his knowledge and potential

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