Ref. No. : CA - 4990 - (Quality – with 24.9 years in Plastic Industry)

Education

Diploma in Electrical and Electronics Engineering ITI Electrical Specialization in : SAP, ERP in 2000.

Computer Knowledge
MS Word and MS Excel etc.

Skill Sets

Production planning and scheduling Quality Control (Process approach).
Good communication skills Team Building & Management Relationship Building Customer/Vendor Development Productivity & Utilization.

Work Experience

Management Representative and Quality Engineer
Dec 2005 to till date
Company Profile
Excel Metal Engineering, Bangalore , is a Private Limited Company having turnover of Rs.50 Crores engaged in manufacturing a range of products like Bus bars, switch gear Assemblies and Panel Assembly for M/s ABB , M/s GE Power Control, M/s Areva M/s Valere power India Pvt. M/s Tyco etc.
Job Profile
MR Activities are Maintaining ISO-9001 Quality Manual, Quality Procedure, Work instructions, Quality plans Data Sheets, Formats, Document, Records, Process Instruction Sheets, Machine History Cards, and Calibration Reports,Supplier Quality Assessments.
Incoming and outgoing quality Control on Press Components and Panel Assembly.
Process Planning: Responsible for the establishing documents through out the organization, sequential processes planning for Components, sub assemblies and final assembly stations.
Customer Relationship: Providing single window interface to address all customer needs, ensuring quality customer services and responding to customer queries and complaints.
Manpower Management: Guiding, training and overlooking a team of 4 engineers and 100 workers, boosting morale, motivating team towards maximum productivity to achieve delivery deadlines and quality.

Quality and Testing Engineer Low Voltage Switch Gear Division
April 2001 to Nov 2005
Worked with ABB Ltd. Bangalore
Company Profile
Its an ISO certified multinational company. Manufacturing of Electrical Automation low voltage apparatus like MCB, MCCB, Power contactor, SFU etc.
Job Profile:
Quality department for freezing of inspection methods and Part quality plans.
Visiting Sub-Contractors place to queries of Quality issues.
Visiting the Supplier place for queries of quality issues i.e. is Plastic Molding shops, Press Shop, Hardware shops etc.
Coordinate with UL Auditor (Under Write Laboratories) for Product Certification.
Coordinate with CSA Auditor for the Product Certification.
Coordinate with External Laboratories for testing of Raw materials (Material compositions) according to specifications.
Coordinate with Calibration agency for Calibration of Electrical and mechanical Instruments
Customer interface for all communication with the customer.
Handling of Estimation and costing, project planning, new critical products development, vendor base development and documentation.
Correspondence with customers and vendors.
Maintenance of all relevant Records as per ISO-9001 and ISO14000.
Coordinating with materials department for material procurement.
Coordinating with engineering department for sample development and also productivity improvement.
Job Profile: Testing
Testing of switch gear products are like:-
Power Contactors and Contactor Accessories
Thermal Overload Relay
Motor Starters (DOL Starter, Star Delta Starter)
Switch Fuse Units
MCB and MCCB ( Circuit Breakers)
Types of Tests Conducted
Temperature Raise Test
Operation and Operating Limits
Rated Making and Breaking Capacity test
Conventional Operational Performance test
Short circuit test
Performance under short circuit condition test
Degree of protection test
Mechanical property for operation test ( Flexion test)
Tripping Characteristics test for Relay, MCB
Coordinate with CPRI, ERDA and ETDC Laboratories for testing of Low voltage Switch Gear Products.

Assembly and Testing Technician
March 2000 to March 2001
Worked with ABB Ltd. Bangalore Its an ISO certified multinational company. Manufacturing of Automation control panels

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