Post Diploma in Tool Design (Central institute of Tool Design) in 1992
Diploma in Mechanical from Board of Technical Education in 1989
Certificate course in SPC techniques from Indian statistical institute.
Certificate course in MS Office from SQL.
Quality, Technical Services and Manufacturing functions in a manufacturing industry.
Executive Quality Assurance
Since February 1992 to till date.
Presently working with a leading company manufacturing of water purifiers
JOB RESPONSIBILITIES:
Quality Assurance:
Minimizing the Inward Quality inspection by implementing the Self Certification process for selected Vendors.
Conducting periodical Quality Audits at Vendors place .& implementing SPC techniques
Conducting quality Training at vendors place
Tool rectification & maintenance of Plastic injection molding and process problems resolving.
Evaluation of New developed Samples & Approvals.
Conducting Final Quality Audit for finished products.(Dock audits)
In process inspection & Root cause analysis and CAPA for rejections and failures
Conducting periodical internal training in quality managements.
Preparation of ISO Documentation procedures, manuals, standards and specifications.
Conducting Internal Quality Audits
Conducting MRMs for ISO Certifications.
Conducting ISO 9001:2000 Certifications in coordination with Certification bodies.
Conducting EMS 14000 Certifications in coordination with Certification bodies.
To visit & interact BIS for coordinating ISI certification
Handling of internal and external calibrations of instruments and equipments.
Analysis of quality complaints and implement the corrective actions.
Apply QC tools, 7-QC tools, 5S, Kaizen, Six Sigma techniques.
To improve process capabilities for critical quality parameter (Cp ,Cpk)
Responsible for technical liaison with internal production, vendors, sub contractors to effectively promote quality, productivity, improvements and cost reduction.
Technical Services:
Preparation of Technical Specification of the components.
Preparation of Drawings.
Preparation of Bill of Materials.
Coordinating with R&D for Development of new components.
Coordinating with R&D and Manufacturing for proto type, pre production of new products.
Manufacturing:
Preparation of production schedules based on budget.
Allocation of manpower , material to achieve line balancing towards better productivity.
Implementation of better process to improve productivity.
Implementation of advanced techniques to reduce the rejection percentage.
Identifying the new area for automation and process improvement to reduce the cost.
Coordinating with other departments to resolving process issues.
Handling of all statutory safety norms.
Erection of new assembly lines both in conveyor and cell methodologies.
Provide structured on Job training to the workmen and improve the skill matrix.
Implementing and practicing of 5S, Kaizen in the shop floor for good house keeping and improvement.
MAJOR ACHIEVEMENTS:
Worked as Project site in charge to set up manufacturing facilities at Baddi H.P (looking after civil construction activities ,setting of manufacturing facilities ,Training of workmen)
ISO 9001-2000 & EMS14001 certification for new plant in Baddi
B.I.S Certification
Major cost saving by implementing Value Engineering methodologies.
Reduced the in process & Inward rejection by implementing SQC, SPC techniques at Vendors Place.
Vendors self certified by implementing Quality systems ,SPC techniques.
Quality Supervisor
Period: 1 year
Worked with M/s Lokesh Machines Pvt Ltd.
Company Profile:
Manufacturer of Special Purpose machines.
Worked with Bharat Dynamics Ltd. in Tool Room.
Company Profile:
Looking of all GMS and PMS machines work loading, PPC, Tools and Moulds production process as per Drawings.
To be professionally associated with an esteemed organization, which provides me a challenging career that assists in further enhancing my skills and achieving the goals of the organization
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