• Gender: Male
• Age: 46
• Designation: Senior Executive
• Highest Education Level: Diploma
• Current Gross Salary: INR  270000 /Annum
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 25.1 Year(s)

Education

Appeared Post Graduate Diploma in Business Management from Pune University.
Diploma in Mechanical Engineering with 67.74% in May 1999 from Govt. Polytechnic., Pune.
H.S.C. with 62.17% in March 1996 from Pemraj Sarda College, Ahmednagar (Pune Div.)
S.S.C. with 86.42% in Mar 1994 from Markandeya Vidyalaya, Ahmednagar. (Pune Div.)

Skill Sets

M.S.Office, BAAN, Internet.
Designing with Auto CAD 2002 & Ideas 8i.

Work Experience

Senior Engineer - QA
June 2007 to till date.
Presently working with a leading company engaged in manufacturing of Exhaust System & tubular products with turnover of 200 corers. This is ISO/TS 16949 awarded company whose major Customers are General Motors, Mahindra & Mahindra, Tata motors etc.

Senior Engineer - QA
Since June 2006 to June 2007.
Worked with in Endurance Technologies Pvt. Ltd., Chakan, Pune.
Company Profile:
Endurance Technologies Pvt. Ltd is the Endurance Group Company engaged in manufacturing of Shock absorbers & front forks. Endurance group total 14 plants (ES, ETPL, Anurang Engg, HTTS, ETS Alloy wheel) turnover about 1300 corers is engaged in manufacturing of auto components.

Engineer - QA
Since January 2000 to May 2006.
Worked with Gabriel India Ltd., Chakan, Pune
Company Profile:
Gabriel India Ltd. Pune, an Anand group company with TS16949 Quality Management Systems, ISO-14001, OSHAS-18001 & Ford Q1 award Certified Company which manufacturer of Shock absorbers & Struts for all major automobile Companies in India, Viz. Ford Motors, Hyundai Motors, Tata Motors, Toyota Kirloskar Motors Ltd., General Motors, Hindustan Motors. Gabriel having collaboration with Kayaba (Japan), APA Kayaba (Spain), Arvin Meritor (USA) It is TS 16949,QS 9000, ISO 14001, OHSAS 18001 certified company.

Job Profile:
Quality Assurance:
A) In process Q.A.
Co-coordinator between Production and Quality control department for manufacturing first time right quality products by continually improving the process and meeting the production targets.
Totally responsible for Inspection and Testing functions of Products at various stages.
Implementing different types of Statistical Quality control Techniques like X charts, R charts, Pareto Analysis, Process Capability study etc. to continually improve existing processes.
Preparing & implementing process flow, PFMEA, Control plans on shop flower.
Preparing & conducting PPAP as per ISO/TS 16949 standard for submission to Customer.
Process qualification & work instructions at different shops.
Hands on experience on delicate instruments like profile projector, Trimos, Vikers Hardness Tester, Rockwell Hardness Tester, air gauges & various other precise measuring instruments.
SPC: Continuously monitoring of Process Capability Status of Various processes (CP, Cpk).
Involved in ISO / TS 16949 documentation work and directly reporting to Management Representative.
Use of 8D tool to solve the quality problems.
Application of 7QC tool on shop floor.
Failure Investigation and Warranty Claim analysis: Failure Investigation and Warranty Claim analysis of failed components in field.
Implementation of Corrective and Preventive action to avoid the recurrence in future.
Application of DOE tool in assembly for solving Low Damping force problem.
Active participant in TPM implementation.
Reduced customer return ( PPM ) by developing various gauges at final dispatch inspection & also reduced inspection time.

B) Supplier Quality Assurance
Vendor Auditing on Process & Quality Systems as per frequency decided.
Co-ordination with vendors for improving quality of in-coming material.
Preparing & adhering Receiving / In process Inspection plan & Implementing the same.
Implementation of 5S/3C, at vendor`s end, member of GIL 100 PPM team.
Ensure PPAP documents at Vendors end before Vendor approval.
Calculating Vendor Rating every month, displaying in Vendor Quality meeting & taking action to set the process at supplier end.
Daily rejections analysis for line rejected components.
TECHNICAL ASSISTENCE for improving supplier quality & process.
Reduced supplier s rejection by developing various Kaizens at supplier end.
Assist to supplier for PPAP.
Make DOL supplier after verification.
Supplier selection.
Send enquiry.
Quotation & price negotiation.
Sample submission & inspection
Supplier initial assessment & vendor registration.
Pilot lot PO
Submit the Pilot lot with PPAP.
Receipt inspection of brought out parts e.g. casting, press parts, Machining parts, plastic parts, rubber parts, tubes, regular spares etc.
Train the supplier for Quality management system, PPAP.

C) Calibration & Standard Room
Calibration of In-house gauges & instruments.
Preparing & maintaining calibration status.

Future Goals

To obtain responsible and growth oriented position with opportunities for advancements in a Reputed Organisation.