Ref. No. : CA - 3653 - (Quality – with 20 years in Plastic Industry)

Education

B-Tech in Mechanical Engineering

Skill Sets

Handling all the quality related works.

Work Experience

Senior Engineer in Quality Assurance Dept.
Presently working with a company (ISO14001 & TS16949 Certified Co.)- leading manufacturer and marketer of INTERIOR & EXTERIOR REAR VIEW MIRRORS (manually, remote controlled & electric type) . It is manufacturing IRVM & ORVM systems for Maruti Udyog Limited, Toyota Motors Ltd., General Motors, Ford India Ltd.& Hyundai Motors Ltd. SVS Australia.

Engineer in Quality Assurance Dept.
Since May 2005 to April 2007.
Worked with Supreme Industries Ltd., Noida ( ISO-14001 & TS-16949 Certified Company)
Company Profile:
India’s largest Injection Moulding Organization.
Job Responsibilities:
QA (IN PROCESS)
Responsible for preparing MISP (Maruti insp. std for parts) & AOI (Agreement of inspection for Hyundai motors) for new developed projects
Preparing the Quality plans for inprocess & final inspection according to control plan for the various processes in shop floor.
Preparing & review of Process Flow Charts, control plans for existing & new developed models
Responsible for developing & implementation of in-house process inspection facilities for new developments
PPAP preparation & submission of in house manufactured parts.
To study the process behavior, its control & continous improvement of the process through statistical techniques i.e. control charts e.t.c. & maintaining records for the same.
To check & verify scrap note for the daily process rejection during manufacturing process after reviewing the possibilities of rework & use of salvage items recovered from the rejection items.
To make & analyze Pareto charts , Bar charts for line rejection & initiating ,follow up corrective actions accordingly
Joint Warranty analysis with MUL people at MARUTI end for field return parts.
Responsible for submitting countermeasure reports to customer in case of line complaints or warranty failures in desired formats i.e. 5WHY, 8D, DAR
(Defect Analysis Report)
POKA – YOKE of various operations based on customer complaints & in-house rejections
Providing & submitting monthly MIS presentation for KRA’s like Rejection analysis, customer complaints, and Quality system performance e.t.c.

(QUALITY SYSTEMS)
Working as an Assistant MR for TS-16949:2002 & ISO-14001:2004, responsible for overall implementation & maintenance of quality & environmental mgmt systems.
To plan & organize the internal quality audits (PROCESS , PRODUCT ,QMS, Customer Specific) as per TS-16949 & ISO 14001:2004 requirement.
To deal with external auditing bodies regarding certification e.t.c. issues
Performing lead role during external surveillances audits (ISO-14001 & TS-16949)
Reviewing & closure of NC’s found during audits
To plan, organize & follow up the Management Review Meetings.
Preparation & updation of all documents, formats, procedures as per TS-16949 & ISO- 14001:2004 standard requirement.
Responsible for co-ordinating Quality System audits conducted by customer for new & already developed projects

QA (INCOMING)
Preparing Quality Plans of bought out parts and organizing review periodically
Responsible for clearance of Store receipt voucher & ensuring that no pending S.R.V. lies on daily basis.(Acc to daily receipt report)
Vendors Approval and find out VQR monthly.
Taking action on rejected parts and their disposal jointly with suppliers.
Deciding preventive actions to minimize monthly rejection rating.
Root cause analysis of bought out defective parts and implementation of corrective actions.
Visiting the vendors for conducting process & system audits
Maintaining vendor history cards.
PPAP approval of bought out parts.

(QA CALIBRATION)
Preparing the Master list & calibration plan
MSA applications.
Timely calibration of instruments & gauges (External & Internal)

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