• Gender: Male
• Age: 54
• Designation: Senior Executive
• Highest Education Level: Masters - Degree
• Notice Period: 30  Days
• Work Experience: 32.3 Year(s)

Education

M.Sc Chemistry From Guru Ghasidas University, Bilaspur with 71%

B.Sc (Chemistry Hons.) From Utkal University, Orissa (Govt. college, Dhenkanal) with 56.20%

S.S.C. From B.O.S.E, Orissa (H.S.S.S.T,Aska) with 62%

Diplomas:
Post Graduate Diploma in Plastics Technology From Central Institute of Plastics Engineering & Technology, Madras in 1994

Diploma in Total Quality Management & ISO 9000 From All India Council for Management Studies, Madras in 1997

Post Graduate Diploma in Human Resource Management From Indira Gandhi National Open University in 1998.

Skill Sets

Quality

Work Experience

Shift in charge in Polymer Quality control Dept
Since Feb 2000
Company Profile: Leading manufacturer of petrochemicals
Job Profile:
Pre-commissioning of laboratory equipments.
In process analysis of polymer, non-polymer samples and catalyst through Poly Test Reactor.
Implimentation/ active participation in BBS,TQM, ISO 9001:2000 module, 5S, six sigma, ISO 14001, OHSAS 18001, LIMS and SAP .
Trial of various types of additives for new development through twin-screw extruder at laboratory level. Development & up gradation of raw material, finished product. Control of Non-Conforming products etc. Preparation of various stds. as per requirement, routine calibrations of instruments, Quality Improvement, Plan, implement and monitor various aspects of Quality Function and to ensure the quality of the products are established with required reliability, Prepare MIS reports to provide feedback to top management for Business Plan and Improvement in process, product and system, Establish quality standards and implement stringent quality control systems to enhance quality of products and reduce rejection level. Monitor the capability of critical, safety and regulations parameters and suggest the improvement priorities. Develop tracking system for customer complaints, field complaints for analysis, prioritization, and corrective action, coordinating with Cross Functional Team members comprising of R&D, Operations, Buyers for product enhancement and voice of customer in the organization.
Preparation of Quality Policy including Quality Manual, maintain Q/C records for future reference etc. Working knowledge over Purchase Requisition through SAP, Instrument breakdown notification, Issuing quality test certificates, safety activities (near miss data, dept.safety audit), vendor communication, quality awareness, Initiate and establish a Quality Training Program on various topics like ISO systems, suggestion system, Company Policy and Regulations, Procedures, work standards.
I have wide exposure of handling latest testing equipments for polymer materials as well as in process (solid, liquid and gas) samples such as: -
Polymer analysis:- GC (Gas chromatograph), FTIR, XRF,
Viscosity, Capillary Rheometer, Coulometer,KF moisture analyzer, MFI, Density Gradient, Tensile tester (Instron), Tear and Impact tester, Hunter Lab Colorimeter, Dew point meter, Oxygen Meter, HAZE & GLOSS tester, Ash content, Moisture content, Volatile matter content, DSC, HDT & VST, Hardness tester etc.
Water Analysis:-Ph meter, Conductivity meter, Turbidity meter, Spectrophotometer meter (UV- Visible)
Petrochemicals Analysis: -GC (Gas chromatograph),
Density meter (Mettler Toledo Auto & Hydrometer Method).
Karl Fischer (coulometric) [702 KF Titrino].751 GPD Titrino (Potentiometric) [Bromine no & Bromine index], Reid Vapor Pressure (Herzog semi automatic &Petro test)
Redwood Viscometer (Kinematics Viscosity). Lovibond (forAPHA). Refract meter (Mettler Toledo).
Distillation apparatus (Herzog)[Semi Automatic].
Raw Materials Analysis: - Melting Point Apparatus (Mettler Toledo). Brookfield viscometer (Dynamic viscosity).
Hydrometer (Omsons). Particle size analyzer.
Titriometric Analysis: - Total Hardness & Calcium Hardness of water. Chloride content of different water samples.
Photometric Analysis: - Silica Content of Water (Dissolved & Colloidal). Phosphate Content of Water. Total Iron content of water. COD &TOC of water.
I have wide exposure of handling processing equipment like Bravender twin screw extruder for compounding, Banbury Mixer, High-speed mixer, Kolsite and Insertek blown film extruder, bravender blown film, Injection moulding, Compression molding m/c, cast film extruder etc.

Achievements: -
Developed new method for efficient purging of SS gas
sampling cylinder through distribution unit.
Reduction of wastage of PP samples for daily testing
purposes which saves Rs.60000/- per annum. (SIP)
Developed std. specimen for different types of elements
which requires calibrating XRF while testing.

Plant Associate
July 1999 to Feb 2000
Company Profile: Polypropylene spun bonded Non-woven fabrics
Job Profile:
Marketing development and customer-oriented services. 
Control on Customer Complaints pertaining to Product 
Quality Product,Testing of incoming raw material and final products.
Maintain Q.C. records for future reference, process 
trouble shooting & to generate statistical data for process optimization, Implementation of 5S etc.

Technical Officer (Q/A)
August 1994 to April 1999
Company Name: Tipco Industries Ltd
Company Profile:An ISO 9002 certified company and the largest manufacture of filled and reinforced thermoplastic materials (PP, HDPE, LDPE) compounding unit in India equipped with extrusion compound plant like ZE-75, ZSK120, Banbury Mixer High speed mixer, Injection molding, Bravender, compression molding etc
Job Profile:
Processing as well as all types of Q/A and Q/C activities, attending trial run at the customer ends, Control & disposition of Non-Conforming products, Monitoring process parameters and changing grade as per plant requirement.    
Implementation of ISO 9000 and 5S, Product development & Fine-tuning of quality as per requirement. Quality awareness and training to new comers. 

Chemist
June 1992 to August 1993
Company Name: Utkal Asbestos Limited
Job Profile:
Testing of raw materials, in process materials and finished Products.
  
ADDITIONAL TRAINING: -
First Aid training from St. John Ambulance association.
Taken training for personality development, Stress management, developing leadership quality and other professional skills organized by eminent Human potential Enrichment scientist Prof. Soumitra Chatterjee.

MSDS, Behavior Based Safety (BBS),Fire fighting, Fire and safety, work permit system, mug drill training in HPL.
ISO 9001(2008), ISO 14001 implementation, 5S and TQM training through QWG in HPL

Future Goals

To reach the highest echelon of a progressive 
organization by continuously fostering my professional skills and organizational objectives and position in team oriented environment, which would best utilize my technical skills