Ref. No. : CA - 4363 - (Production - Extrusion – with 27.4 years in Plastic Industry)

Education

Diploma in Mechanical Engineering in May 1997 from Bombay Technical board, with 63%

Skill Sets

Quick Learner. Motivated and dedicated to getting the job done right.
Eagle Eye for details.
Courteous and professional, good sense of humor.
Able to travel as needed

Work Experience

Production Engineer
Feb 2005 - Present
Presently working with a leading company in Middle East : a leading provider of Plastic Compounds, Building Materials, Pipeline Systems, Electrical Products, Residential and Contract Furniture and Household Items. Producing PE and PVC pipe Vacuum and Pressure Sizing Ranging From 20mm To 1200mm Dia.
Key Duties & Responsibilities:
Planning & Execution of production day to day activities.
Extrusion machine production Programming & parameter settings.
Modification of Control Systems in Plant according to Production Requirements.
Controlling of Machine Down Time.
Analysis of Breakdown Time to Minimize it.
Production Planning & Control
Producing Quality Oriented Product with Maximum Output.
PE and PVC Pipes Produced Vacuum and Pressure Sizing Ranging From 20mm To 1200mm Dia.
Manpower Controlling.
PVC Formulation
Troubleshooting & Maintenance
Product testing and Maintaining ISO: 9001 documents
Development of New PVC grade as per International standard

Senior Engineer
July 1997 to Feb 2005
Worked with Finolex Industries Ltd.
Company Profile:
Finolex Industries Ltd. is largest pvc pipe manufacture in India certified by ISO 9001. Production capacity is 40,000 metric tonnes per annum. Finolex Industries Ltd. manufactures 20 mm diameter to 400mm diameter pipes and fittings for diverse applications in agriculture, housing, telecom, industry, etc.
Key Duties & Responsibilities:
Analysis of shortfall in production and resources planning viz. man, machine, material, and space.
Diagnose faults, malfunctions failure analysis, condition monitoring of extrusion machine.
Ensure Quality Product.
Achieve quality and Production targets.
Implement corrective active action as and when required.
Provide on job training to subordinates.
Developing good working relationship with other people.
Handled die assembling of RK1.5, RK2, RK3, RK4, AND RK5.
To carry out any duties and tasks as requested by the superior.
Pipes Produced Vacuum and Pressure Sizing Ranging From 20mm To 400mm Dia. On Cincintti, Theysohn and Batten Feld Machines.
Looked After Routine Mechanical And Electrical Maintance Works.
Reducing the Wastage & Scrap during the production.
Upgrading the skills of employees through proper training.
Pipe Plant and Threading & Screening Section.
PVC pipe Compounding Trial.
Development and Achievements:
Devloped new type of SWR socketing clamps and punches for IPM socketing machine. And also active cooperation making new type of swr socketing machine for easy and higher production.
Significantly PVC & PE pipe weight controled with Gravimetric feeding.
Development of tools slotting the die to reduces eccentricity
and overweight of pipe by thermal centering.
Increased Production Output 45tonn to 65ton.
Reduced wastage percentage 10 % to3 % and Downtime 8 % to 4 %.
Job training giving to subordinates to reducing down time and scraps.

Training And Certificate:
Worked as sight engineer for Field Joint Insulation and Jacketing Dubai district cooling Jumeirah village South circle & Triangle. (PE Core/ PE Jacket) Pre insulated pipe project. (This includes the site installation also. And of various lengths from 1.2 Meter to 15 Meter.) project form Cosmoplast.
Completed Inkjet Printing Training programe from Domino UK Ltd. at Dubai.
Completed three days Internal Lead Auditior Training - Quality Assurance conducted by Ram Safety consultants. The programe based Quality Management System, ISO 9001:2000
Completed Five Days Lead Auditor Training Course ICS Technology Pune. The programe based Quality Management System, ISO 9001:2000
Completed Supervisory Skills Development Training Course, from TUV Middle East, Dubai.

Future Goals

A capable, Enthusiasts Mechanical Engineer Production plastic extrusion plant & machinery experience seeks a challenging co-op.

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