Ref. No. : CA - 7568 - (Production - Extrusion – with 23.4 years in Plastic Industry)

Education

Diploma In Plastic And Polymer Engineering From Institute Of Petrochemical,
Lonere. (Dr. Babasaheb Technical University) in 2000
Higher Secondary School Certificate (HSC) From Maharashtra Board in 1997
Secondary School Certificate (SSC) From Maharashtra Board.

Skill Sets

Over 8.4 years of experience in the Blown film Extrusion and Bag Making Production Management, Process Engineering & Improvement, Quality Management and Resource management plastics Industries.
A strategic planner with expertise in setting up plant operations, managing production activities, streamlining processes & enhancing productivity.
Expertise in solving quality problems & maintaining high quality of products and developing excel based tools for production / waste analysis.
Successfully increased the Production and Quality while reducing waste and overhead by applying continuous improvement concepts to improve profitability
Possess excellent analytical, troubleshooting and team building and extensive management skills with proven success in driving numerous quality enhancement, process improvement and cost / energy savings initiatives during the career span

Work Experience

Senior Extrusion Executive
Since March 2010
Company Profile: Engaged in the production of plastic bags in South East Asia
Role:
Charge with the safe management and direction of the major aspects of production of the 120 extrusion plant.
To provide the leadership for about 75 employee in which will ensure the development of world class standard in a sustained continuous improvement
Work to ensure the execution of any of the financial goals and expectations set for each respective year.
Production planning concerning shifts, crews and scheduling
Cost reductions involving evaluating, purchasing and installation of equipment that reduces cost or improves quality
Ensure environmental and government regulation compliance and safety regulations
Oversee process improvements
Work with deadlines, and possess critical thinking skills along with good oral and written communication skills

Production Head
May 2008 - March 2010
Company Profile: Ledaing manufacturer of plastic carrier bags
Role:
Specially appointed for the Planning and commissioning of Extruder, Recycle & Cutting Machine.
Responsible for the daily operation of the Production, Quality, Scheduling ,Printing
Presently with 28 extruder in Blown film extrusion. (Blown film technology - HDPE/LDPE) along with 14 cutting Machine and Recycle Machine.
Restructuring of the Production & Maintenance department to achieve high level of quality throughout the plant.
Responsible for Recruiting the technical person for the smoothing the operation in production for continuous Improvement.
Provide technical and process related training support, OJT and classroom as required.
Successfully implemented water Base ink on gravure printing.
Deputy Team leader for BRC/IOP Global Standard Packaging

Executive (Production)
From August 2005 - May 2008
Company Profile: Leading manufacturer of polythene (PE) carrier bags in South East Asia
Role:
Responsible for the daily operation of the Production, Quality, Scheduling, Printing of 220 extruder in Blown film extrusion. (Blown film technology - HDPE/LDPE)
Restructuring of the Production & Maintenance department to achieve high level of quality throughout the plant.
Responsible for controlling labor price based on controlling overtime and continuous
Improvement efforts.
Highlights:
Effectively maintained 98% On-Time Delivery (5,400 MT / month, 320 containers, USD10 million).
Successfully reduced the operating inventory of printing inks from 75MT to 25 MT.
Daily Supervision of Hundred (100) plant Employee including Senior Supervisor and supervisor and line leader.
Continuous improvement efforts include assessment and evaluation of existing procedure to reduce the waste and excess cost in Blend.
Developed metrics to measure current rates and implemented process and procedure to reduce waste while increasing productivity and quality of product.
Highlights;
Active member of various cost saving projects.
Major Customers Handled: Tesco, Sainsbury, Somerfield, and Carrefour throughout Europe.

Production Engineer
From Nov. 2001 to May. 2004
Multiflex Lami Print Ltd
Role:
Managing production planning, shop floor systems and achieving production targets.
Started the career with the Organisation as a shift Engineer.
For one year grasped the process and details of the industries.
After a year started accepting new challenges.
Having knowledge of three layers Blown Film Extruder Operating and Supervising.
Highlights:
Played a key role in designing layouts and work methods for shop floor.
Max production of best quality at low waste percentage,
Control of man power with their max utilization,
Continuous on line quality inspection with product testing.
Trouble shooting of process problem,
Max utilization of machine capacity with its best results,
Periodic preventive maintenance,
Personally attaining minor & major maintenance of machine
Instrumental in implementing the culture of supervisor-less shop floor by delegating responsibilities to operators.
Major Customers Handled: Hindustan Lever limited.
Managing production planning, shop floor systems and achieving production targets.
Preparing Management Reports.

Important Training Attended:
BRC/IOP Global Standard Packaging Internal Auditor, Malaysia
BRC/IOP Global Standard Packaging Awareness Training, Malaysia
Qualified ISO 9001:2000 Internal Auditor.
Total Quality Management Awareness.
Safety in the use in chemicals.
Fire and Safety Training, Malaysia
Film Extrusion Defect Analysis
Team Problem Solving 8D Problem Solving Process
Noise and Hearing Conversation.

Proficiency Forte:
Production Planning & Control
Supervising complete production operations with a view to ensure accomplishment of production targets within the time and cost parameters.
Managing overall shop floor operations, implementing effective techniques to maximize efficiency in production activities, balancing of machine capacities.
Forecasting raw material requirements, involve in high level meetings with purchase department for timely raw material procurement.
Monitoring the in process as well as finished goods stocks to be within targets.
Process Engineering & Improvement
Designing and implementing systems, processes and procedures to facilitate smooth functioning of overall production operations and enhance operational efficiency.
Focusing on optimization of process parameters and initiating process improvements for achieving bottom line objectives and productivity targets.
Identify and recommend corrective actions for process, equipment deficiencies and needs improvement for PM Programs.
Responsible for verifying and maintaining safety of any new or existing equipment and/or processes.

Quality Assurance & Control
Establishing Quality Management Systems across various processes to reduce rejection levels and ensure high quality standards at all the stages of production.
Assuring quality at every stage of production from raw material to finished products.
Analyzing the structure and properties of raw materials used in plastics and preparing specifications for their production requirements.
Analyzing experimental result.
Attending to all complaints, customer service, create awareness among the production departments for non repetition of complaints with the final aim of full customer satisfaction.
Design and execution of process experiments aimed at improvements in product quality and cost


Future Goals

Seeking senior level assignments in production & control with an Organization of high repute in Packaging Industry

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