Ref. No. : CA - 29825 - (Maintenance and Service - Mechanical – with 36.7 years in Plastic Industry)

Education

Graduated in Mechanical Engineering with 62.63% from Sarojini Institute of Technology Telaprolu Village, Near Gannavaram , Vijayawada, Andhra Pradesh, Year of passing 2015.
Diploma in Engineering specializing in Mechanical Engineering with 61.57%, S.V.K.P Polytechnic, Cumbum, Prakasham, Andhra Pradesh, Year of passing-2005.
Studied 10th Standard with aggregate percentage 48.5% in S.K.P High School, Dhone , Kurnool, Andhra Pradesh, Year of passing-2001.
Completed S.S.C Vocational course in Radio, Transistor, TV repairs and services with aggregate percentage 61% at S.K.P High School , Dhone, Kurnool, Andhra Pradesh, Year of passing-2001.

Work Experience

PROFESSIONAL EXPERIENCE HAVING EXPERIENCE IN MECHANICAL & ELECTRICAL MAINTENANCE IN PROCESS INDUSTRY / MANUFACTURING INDUSTRY FOR 14.8 YEARS

Senior Maintenance Engineer Mechanical Department
From MAY 2015 – Till date
Company profile- manufactures Concrete Truck Mixer, Tipper Body, Mixer Drum, Hydraulic Tipper Body, Tipper Truck Body and Industrial Tipper Body with Japanese Technology.

Job profile-
Supervise and lead all maintenance processes and operations.
Track expenses and oversee the budget for maintenance.
Maintain all machinery to ensure its at working standards.
Create and implement maintenance procedures.
Conduct regular inspections of the facilities to detect and resolve problems.
Plan and manage all repair and installation activities.
Ensure all department workers adhere to the safety policies and procedures.
Assign repair schedules and evaluate repair cost estimates.
Document and prepare daily progress reports and maintenance logs.
Oversee equipment stock and place orders for new supplies when necessary.
Responsible for regular check-up of machinery as per schedule to reduce the machine breakdown hours.
Responsible for preventive maintenance / break down maintenance.
Able to prepare and implement preventive machine schedule. (Fully utilization of Plant Holidays for preventive maintenance)
Allocate workload and supervise maintenance techs
Responsible for Man, Machine and Material Management
Critical spares monitoring and inventory management.
Wide knowledge in Kaizen and 5S.
Maintenance and trouble shooting of CNC,PLC, machines,& Hydraulic pressing machines etc.,
Experience in reading Hydraulic and pneumatic circuits and ability to troubleshoot the problems.
Monitor electrical and hydraulic systems of facilities to ensure functionality
Plan and oversee all repair and installation activities
Ensure that designated buildings, plant and facilities are fit for purpose and to provide proactive support/solutions when required
Ensure health and safety policies are complied with
Understanding of basic electrical concepts an ability to troubleshoot electrical breakdowns
Monitor and Maintenance of air compressor.
Monitor and Maintenance of Diesel generators sets, 750Kva&500Kva.
Maintenance Experience in handling paint shop maintenance handling booth, ovens, ASU, conveyors, painting technology, good exposure in plastic paint shop mechanical equipment's like pump, Fan, Mechanical Seal, filtration technology, booth parameter.
Monitor and Maintenance of LPG & Diesel Furnaces.
Monitor and Maintenance of Overhead (EOT) Cranes
Monitor and Maintenance of MIG&MAG Welding Machines
Monitor and Maintenance of Shot Blasting unit
Monitor and maintenance of RO Water plants & ETP.
Manage relationships with contractors and service provider
Monitor equipment inventory and place orders when necessary
Experience in overhauling/Alignment of machine and machine components.
Experience in new machine installation and commissioning.
Coordination with machinery suppliers for regular service in timely manner.
Ability to lead, guide and train young work force.
Creating daily reports for breakdowns and analyzing with correct solutions.
Distribution manpower for daily maintenance works Communicating effectively with team leaders and other Dept.’s managerial Knowledge management to share know how to colleagues, interns and management trainees.

Maintenance Supervisor
From DEC 2013 – FEB 2015
Company profile- Specializing in high-performance medium voltage switch-gear for utility, industrial and commercial applications, we enable the safe and reliable distribution of energy to homes and businesses worldwide. Lucy Switch-gear Factories are certified with ISO-9001:2008,ISO-14001-2004 Certification.

Job profile-
Maintaining the Plant & Machinery for a good working condition
To manage the Maintenance Team at LEFZE which currently consists of 12 Electro Mechanic and 5 electricians to carry out maintenance department activities.
To involve in all expansion and improvement project
Maintaining the documentation related the maintenance activities and machine history
To ensure the Plant and machinery and maintained as per PM schedule to achieve near to ‘zero downtime’
Ensure the Maintenance records and machine history were up to date and maintained as per ISO requirements
Monitoring and reporting the machine condition on monthly basis.
Coordination with production functions like fabrication and Assembly cells to execute ‘preventive and predictive ‘maintenance schedules for on time execution.
Should contact various machine manufacturers and suppliers for sourcing out spare to parts locally and overseas.
Getting quotes for spare parts from several suppliers, negotiating and ordering for the plant and machinery maintenance

Maintenance Engineer
From JAN 2012 – NOV 2013
Mithra Kyokuto spv co Pvt ltd.

Maintenance Engineer
M/s Roll well Conveyor Component pvt ltd, Hindupur
From DEC 2009 – DEC 2011

Job profile-
To improve equipment availability through effective predictive maintenance, spare part
Identification,analysis of breakdown & its quick disposal with effective reporting in system.
To identify and implement improvement projects to eliminate recurring breakdown or improvement in productivity.
To control Repair & Maintenance cost to implement TPM&SPM on model machine
To improve equipment availability through effective predictive maintenance, spare part
Identification, analysis of breakdown & its quick disposal with effective reporting in systm.
Knowledge of Fabrication, Installation & Balancing of Rotary Equipment
Responsible for Man, Machine and Material Management

Maintenance Supervisor
Al-Babtain Power and Telecommunication Co.
From SEP 2007 – NOV 2009
Job profile-
Responsible for preventive maintenance / break down maintenance.
Planning and scheduling of maintenance
Job knowledge of Fabrication, Installation & Balancing of Rotary Equipment’s. Responsible for Man, Machine and Material Management
Knowledge of Mill - Wright - Fitting.
Operation and maintenance of hydraulic power pack.
Maintenance and trouble shooting of high and low pressure solenoid valve, check valves, excluding values and flow control valves.
Maintenance and trouble shooting of CNC machines, Hydraulic pressing machines.
Operation and maintenance of air compressor
Maintenance and overhauling of hydraulic pumps.
Operation and Maintenance of diesel generators set, diesel fired furnace and zinc furnace.

Maintenance Supervisor
Janki Corp ltd Iron & Steel Division, Bellary
From JUN 2005 – SEP 2007
Job profile-
Operation and maintenance of Kiln & Cooler alignments.
Maintenance of Hydraulic power pack.
Maintenance of gearbox’s,
Operation and maintenance of pulleys, belts & chain conveyor systems.
Maintenance and trouble shooting of crushing machines, Vibro feeders.
Maintenance of ESP (Electro Static Precipitator) and Bag filter gas controlling tubes (GCT)
Operation and maintenance of air compressor’s, hydraulic and pneumatic cylinders
Operation and maintenance of Lobe compressor, Center burning fans and shell air fans.
Operation and maintenance of pump house, raw water pumps and soft water pumps.
Operation and Maintenance of diesel generators set.

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