Ref. No. : CA - 4124 - (Designers - Dies & Tools – with 24.2 years in Plastic Industry)

Education

M.Sc Industrial Chemistry Specialization in Electrochemistry from Alagappa University, Karaikudi, TamilNadu in 1999 with 78%.
[The course is co-sponsored by Central Electrochemical Research Institute (CECRI), Karaikudi. The course deals with scientific aspects of Electroplating, Power sources (Batteries), Conducting Polymers, Corrosion Protection, Paint and Effluent treatment of Industrial Wastages. As part of studies I did project on the topic of Effect of tin in the positive electrode of Lead/Acid Battery at Central Electro chemical Research Institute, Karaikudi under the valuable guidance of Dr. P.C.Warrier.]

Work Experience

Senior Manager - Metal Finishing
Since February 2005 till date.
Presently working with a leading company.
Job Profile:
Handling the erection and commissioning of Tri Nickel Chrome Plating facility for Motor bike Silencers and Electrostatic Paint shop for Silencers at Pune for Bajaj Auto Ltd, Chakan, Pune. Hands on experience on the following processes.
Design, Erection & Commissioning of Nickel Chrome Plating on Sheet metal parts.
Design, Erection and Commissioning of Automated Powder coating and Liquid Painting facility on sheet metal and Aluminium Die castings
Nickel Chrome Plating on Aluminium based die-castings.
Nickel Chrome Plating on Plastics.
Copper Plating.
Zinc Plating.
Zinc Alloy Plating.
Bright Silver Plating.

Shift Incharge - Production Control, Troubleshooting, Vendor Development & Related Activities.
Since October 2004 to February 2005
Worked with M/s Larsen & Toubro Ltd.

Senior Engineer (Production)
Since April 2003 to October 2004
Worked with Aurangabad Electricals (P) Ltd.
Job Profile:
Involved in the project of installing a state of art automatic plating line for plating Nickel / Chrome for Motor Bike wheel rims with a capacity of 5000 rims per day.
Involved in the project of installing a state of art automatic plating line for Zinc plating for spokes and Nipples with a capacity of 1,80,000 spokes and same number of Nipples per day.
Developed full-fledged Laboratory for process control and product

RESPONSIBILITIES:
Manpower Management
Achieving Product Targets.
Analysis and controlling the Chemical & Physical Parameters.
Trouble shooting.
Control of Materials.
Planning of Materials.
Treatment of Effluents as per standards.
Production In charge - Lab Analysis, Product Development, Production control, Trouble shooting, Effluent Treatment Plant, Jigs and Fixtures, Cost Reduction.Jigs and Fixtures, Cost Reduction
Since October 2001 to April 2003
Junior Chemist - Lab Analysis, Product Development, Production control, Troubleshooting
Since December 2000 to October 2001
Trainee Chemist - Lab Analysis & Product Development
Since December 1999 to December 2000.
Worked with Synergies Dooray Automotive Limited
Job Profile:
Installed and commissioned state-of-the-art plating shop for Aluminium alloy wheel with facility to plate 12 to 22 dia wheels. The capacity is 0.22 million wheels per annum involving cost of Rs. 30 crores.
Handling the entire fully automated Powder coating and liquid painting plant on Aluminium Alloy wheels.
Deputed to Germany for Project training and chemical validation.
The plant is most modern with MMI (Man Machine Interface) control, Automatic current control, Automatic chemical dosing and online rack stripping.
The plating and Painting quality qualifies for all OE standards. Successfully developed alternate chemical and process saving 0.6 million dollars per annum.
Developed in-house facility for primary jigs and platinized Niobium clad secondary jigs and it is working successfully.
Developed full-fledged Laboratory for process control and product quality checking.

Future Goals

To seek a challenging position in a growth oriented environment in which my skills and experience are reckoned. To excel in the field of Metal Finishing particularly automated Electroplating shop / Paint Shop and related activities. Play active role to meet international specifications of quality in finishing and customer satisfaction. Hands on Experience in Projects and involved in several projects of Erection and Comissioning of Chemical Plants.

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