Ref. No. : CA - 16536 - (Maintenance and Service - Electrical – with 26.9 years in Plastic Industry)

Education

B.E in Electronics and Communication Engg. From Malaviya Regional Engineering College (MNIT), Jaipur (Raj) affiliated with University of Rajasthan in 1997.

Skill Sets

A result oriented professional with 17+ Years of exposure in Plant maintenance and Utility maintenance, Maintenance management system, Plc, Scada, Instrumentation, Process automation, Projects execution, Operation and Hydraulic & Pneumatics system in industry.
Hands on experience in Erection, Commissioning and installation of various machines, equipments, utilities and instruments in the plant. 
Expertise in handling all kinds of maintenance activities, spare parts planning. 
Expertise in developing and implementing the various standard operation procedures.  
Excellent written, communication, interpersonal, liaisoning and problem solving skills with the ability to work in multi cultural environment. 
Having good exposure in various systems as Qc tools, Kaizen, Wcm Projects, Iso, Tpm, Sap and Erp,5S etc.

Work Experience

Senior Manager in Maintenance Department. 
Since Oct 2013 
Company Profile: Manufacturer of Rexine, PVC Coated Fabric, PVC Cloth, PU/PVC Cloth 
Job Profile:
Carry out day to day maintenance activities and breakdown maintenance in plant and m/c’ s.
Operation and maintenance of 2 Tph Coal fired Boiler, 40 Lac Kcal Thermo Pac, 15 Lac Kcal  Thermo Pac, Coal crusher, Pumps, Ahu, Hvac, etp, Stp, ro plant, Fire hydrant system etc. 
Preventive and condition based maintenance planning, scheduling and implementing for Coating lines, Printing m/c’ s, Embossing m/c, Raw Material Mixer and m/c’ s. 
Planning and execution of planned shutdown jobs and opportunity shut downs jobs in whole plant and machinery. 
Designing and implementing modifications jobs in m/c’s, equipments and departmental projects and streamline the things and hand over to production deptt.
Preparation of specifications,procurement of material, maintaining spares inventory and vendor development as per requirement. 
Erection, commissioning, installation and programming of Coating m/c and Printing m/c with Siemens S7 Plc, Schneider Hmi, Sinamics VFD and various Pid’s .
Responsible for Process House (Bruckner Stander, Brazoli washing m/c, Wet Slitter m/c, Dry Slitter m/c, Inspection m/c)maintenance including preventive, breakdown and predictive maintenance activities.
Indenting and issuing the materials with proper control, brief description and its related functional activities through Erp/sap working.
Responsible for men power management, daily work allocation, cost cutting and energy saving in various aspects. 
Erection, commissioning, installation and programming of Battaggion m/c for automatic raw material preparation with Allen Bradley Plc, Hmi,vfd and various Pid’s with pneumatic and hydraulic control system.    
Firstly done erection, commissioning and installation of 03 Nos. 500 Kva Cummins DG sets with auto  synchronization & change over with Plc, Hmi and after that doing Tbm,cbm  activities for them.
Firstly done erection, commissioning and installation of various utilities like 48TR Chiller, 36TR Chiller, 24TR Chiller, 200 Kva Ups, 100 Kva Ups, Air Compressors, Air Dryer, Eot Cranes, Hoists, Lifts  etc. and after that doing PM activities for them.
To work with adherence of Tpm,iso compliances methodology by monitoring and implementing         implementing Capa, Fmea, Kaizen. Poke Yoke & 5S activities in the plant to reduce Mttr and         and and increase Mtbf, Ope and Oee. 
To coordinate with various Govt. agencies or bodies for statutory compliance like Electrical and
Boiler Inspector, Weight and measures, renewal of various licenses.

Manager in Maintenance Department  
Oct.2005 to Sept.2013
Company Profile: Leading Exporter, Manufacturer & Supplier of Asbestos sheet , door flat sheet, fibre cement flat boards
Job Profile:
Installation, maintenance, programming and calibration of automatic batch weigh system (Load Cell based),thickness controller and indicator with laser displacement sensor etc.
Repairing and maintenance of Online UPS, Inverter, Servo stabilizer, Stabilizer, Telephones and EPABX system machines.
Critical spares planning for m/c’s and equipments and control store inventory within budget. 
Planning of breakdown maintenance and predictive maintenance of LT Panels, PCC Panels, PLC Panels, MCC Panel A.C. and D.C. Motors, DC valves etc.
Planning and implementing shutdown activities and Preventive maintenance schedules to increase m/c’s uptime and equipments reliability.
To make plan of Tbm, Cbm activity for Chiller, Cooling tower, Compressor, Eot crane, Hydraulic Power pack, D.G. sets and other utilities.
To implement of various standard operating procedures and track them to sustain it.
To prepare and present monthly maintenance Ems to management to show and analyze the performance of Depts. and make improvement plans for weak areas.
To coordinate in Tpm, Poke-Yoke, Kaizen and 5’s activities in plant and implement them. 
To plan and execute annual Capex and Rtm jobs along with in budget and time lines.
To plan and execute energy saving action plan within target time.
Maintenance department documentation according to Iso 9001 & 14001.
To attend breakdown and troubleshooting of faults in electrical panels and PLC Ladder Logic, Vfd, field hard wiring, Hydraulic & Pneumatic System.
Modify and implement the circuits, Logics and interlocking in Plc, Scada as well as in hardwiring as per requirement of production people.
To provide Ojt and Opl on shop floor or in gemba to staff and workmen for their skills enhancement and knowledge up gradation in daily working.
Manpower Planning and job allocation for general shift and other shift workmen, technicians.  
Coordinate with the other plants of the group for developmental, modification job and horizontal deployment of the same on other location.

Senior Engineer in Engineering Department  
May 1998 to Sept 2005
Company Name: Suzuki Processors Limited

Achievements:
Reduced the down time from 5.5 % to 1.1% with the help of preventive & condition based maintenance in current company
Working on Lean Manufacturing Techniques,Wcm,ts projects.
Successfully did Aths section Erection, Commissioning, Automation, Installation and programming, New plant installation, Jaipur as a role of team leader. 
Win various awards, appreciations and prizes from top management i.e. Best employee of the month, Best Kaizen, Best 8D etc.
Reduced the production cycle time per sheet from 11.8 second to 9.8 Second and increased the speed of machine and productivity also by 10 % at Hil Limited.
I am a Certified Reliability Maintenance Trainer from Mckinsey consultants.

Competencies:
Maintenance Management System:
Scheduling of preventive and corrective maintenance activities. Manpower planning and execution of maintenance activities. Preparation of department MIS report. Condition monitoring activities. Job allocation and on job training to manpower on daily basis. Co-ordination with other department. Preparation of work orders, job execution and bill verification.

People Development and Systems implementation: Implementation of Wcm, Tpm Projects, Iso, 5’S etc. Preparation and record keeping as per systems. Train the man power for compliance to the systems and for skill up gradation. Effective use of resources and team building /development of leadership qualities

Cost control and improvement in Energy efficiency: Preparation of budget of the section and monitoring expenditure with respect to budget. Analysis of repetitive failure and taking preventive actions to eliminate losses. Avoiding idle running of the plant for power saving and better plant performance.

Environment and Safety system:
Identifying and eliminating unsafe areas, points and practices. To ensure checking of safety tools-tackles, pressure vessels and maintain the records. Ensuring implementation of safety procedure by providing on job training to manpower. Creating safe working environment by analysis of near miss and fatal accidents.

Project /Improvement / Modification job: Identification of new projects and make proposal for improvement to increase reliability and efficiency. Indenting of materials required for Capex / Modification job after sanction. Checking of technical details and drawings. Work order preparation for execution of new projects.Bill verification after completion of project / modification work.

Spares Parts Management:
Maintain critical spares parts of machines, equipments and control store inventory within target budget. Monitoring monthly maintenance consumption detail. Standardization / rationalization of critical family of spares.To carry out small modification required in maintenance for longer life of spares used. 
          

Future Goals

Seeking an organization where I can avail an opportunity to  impart various aspects of technical and management field in order to be as successful professional along with my contribution to the growth of organization.

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