Ref. No. : CA - 31091 - (Maintenance and Service - Mechanical – with 28.4 years in Plastic Industry)

Education

Diploma in Chemical Engineering With first class in 1995 from MSBTE. Mumbai.
Diploma in Indian Plastic Institute, Mumbai. (Part Time course)

Skill Sets

Microsoft-Office, Microsoft-Outlook,
Knowledge of Pro-e & Auto cad.

SKILL SET: -
• Manages, directs, and coordinates overall plant operations. Through subordinates, supervisors and
managers assure production objectives are met within cost and quality standards.
• Expertise in managing production, maintenance & quality operations.
• Taking Cost-saving Initiatives to optimize efficiency and enhance productivity.
• Implement and drive continuous improvement activities.
• Working knowledge in microprocessor-controlled Blow and Injection molding machines.
• Quality management systems of plastic molding factory.
• Knowledge of molds. (blow & injection)
• Supply Chain Management.
• Lean Manufacturing
• Solving/trouble shooting of molding process problems.
• Helping to mold designer for part orientation & feasibility.
• New Part / Mold development.
• Processing knowledge of Thermoplastics.

Work Experience

Sr. Manager Manufacturing & Quality (Plant Head)
From July 2017 to Onward
Company profile- manufacturing Blow & Injection molded Automobile Parts

Factory Manager
From Dec. 2015 to March 2017
Company profile- Injection molded household items and furniture.

Company:- Mayur Industries Ltd. Unit–7, Chakan, Pune.
Designation: - Operation Head
Period: - April 2014 to Nov.2015 (1yrs. 7 months)

Company: - M/s. Abhijeet Plastics (India) Pvt. Ltd.–Unit III, Talegaon, Pune.
Designation: - H.O.D. Production & maintenance (Works Manager)
Period: - Jan 2007 to April 2014 (7 yrs. 3 months)

Company: -Dimension Poly Products Pvt. Ltd. Navi Mumbai.
Designation: - Sr. Production Engineer
Period: - Since April 2001 to Dec.2006 (5 yrs.9 Months)

Company: -Chetak Plasto Electric Pvt. Ltd. Walunj
Designation: - Production Supervisor.
Period: - Jan. 2000 to Aug. 2000. (8 Months)

Company: -Paper Plast Industries, Umbargaon, Gujarat.
Designation: - Production Supervisor.
Period: - June 1995 to Des.1999 (4 yrs. 6 Months)

Job profile-
Planning, scheduling, controlling, and supervising the entire plant operation and production process
to ensure the effective management.
• Responsible for achieving plant safety, quality, and productivity goals.
• Ensure achievement of production targets as per the defined targets and requirements of customers,
as per desired quality and defined standards.
• Ensure optimum utilization of Raw Materials and other inputs to minimize expenditure and achieve
reduction in cost of production without affecting quality.
• Monthly P & L sheet review.
• Planning & implementing steps for timely dispatch of finished goods.
• Taking measures to ensure availability of raw materials for productions.
• Directing the activities of established procedures of departments.
• Yearly finalize the KRA of all departments.
• Determine priorities and secure results through subordinates.
• Drive cost saving initiatives, efficiency gains, and process improvements.
• Enforce Company policies, safety, and quality standards.
• Taking measures to ensure that the plant production goals are met at the most efficient cost.
• Ensuring maintenance of cost effective and high-quality standard production.
• Continuously monitor the process costs and take steps to keep them at an optimum level
• Responsible for employee development, conduct and overall performance of department.
• Address employee concerns, resolve problems, train, coach and discipline employees.
• Make recommendations on hiring and terminations.
• Ensure effective stores and inventory management
• Production Planning and monitoring the targets.
• Drive improvements in production efficiencies and ensure efficient labor utilization.
• Coordinate with the quality department to address all quality and customer issues
• Coordinate with the maintenance and engineering department to ensure all production needs are
effectively communicated and addressed.
• Accounting systems to ensure cost control, make capital recommendations and
deliver cost reductions.
• Control the production process in Plastic Injection and Blow molding machine.
• Guide to mold maintenance team. & Trouble shooting.
• Suggest the required improvements in trail molds.
• Analyzing and implementing corrective & preventative actions (CAPA) on tools & in the
manufacturing process which leads to product non conformance's.
• Ensure the preventive & break down maintenance of mold & machine are performed and
completed.
• Checking and approval of drawing for molds and plastic items.
• Checking and approval of all quality control relative activities for molded items.
• Supervise plastic component welding and hot foil stamping & assembling.
• Assembly line of automotive parts such as AC ducts, Washer tank etc.
• To control in hose PPM of rejection.
• To check daily Production report & OEE. Corrective action on rejection & target failure.
• Ensure corrective action investigation and root cause analysis are performed.
• Ensure 5 S Activities on shop floor & working areas.
• Responsible for effective implementation of Quality Systems (ISO-TS, OHSAS, MSES etc )
• Monitor & Maintain documents of ISO/TS 16949: 2009.
• Co-ordination with mold designer and New Product Development.
• Monitoring MTBF (mean time between failures) &MTTR (mean time to repair) Calculation.
• Other duties as assigned.

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