Ref. No. : CA - 2099 - (Maintenance and Service - Mechanical – with 33.6 years in Plastic Industry)

Education

Currently Studying MBA from ICFAI University, Hydrabad through distance learning program. Passed section A Exam.
Bachelor of Engineering in Industrial Electronics Engineering from Amravati University, Amravati. in 1990

Skill Sets

An incisive professional with over 15 years of qualitative and enriching experience in production operations, projects, maintenance, system implementation and quality assurance across Industries.

Work Experience

Plant Manager
since Apr-2008
Presently working with a leading company
Currently I am handling BOPP FILM Manufacturing line and two film metallizing lines.

Assistant General Manager
Since Sep 96 to Mar 2008
The Growth Path:
Worked with A Film Metallizing unit of Multinational Packaging Co. as Maintenance In charge
Promoted as Plant Manager in Feb 2000
designated as AGM (Operations) since APR 2006
Looking after Production, maintenance, personnel, govt. liasioning and taking adequate measures to ensure render high quality products.
Expertise in implementing cost saving measures to achieve substantial reduction in terms of man-days, production cost, raw materials and energy consumption.
A keen strategist and planner with skills in conceptualizing and effecting process initiatives to enhance plant efficiency and productivity.
Possess domain expertise in plant operations including conceptualization, planning and executing various projects, with a proven track record of erection & commissioning of various equipments.
Demonstrated abilities in achieving cost savings across assignments & minimizing performance bottlenecks for achieving high productivity with maximization of men, material & machine.

Areas of Expertise
Plant Operations
Coordinating plant activities with the accountability for strategic utilization & deployment of available resources to achieve organizational objectives.
Strategizing & setting up procedures and standard operating procedure, providing production and engineering assistance to operations including daily trouble shooting of process operating problems
Streamlining efforts for process enhancement & improving operational efficiencies.
Implementing cost saving measures & modifications to achieve substantial reduction in terms of man-days, production cost, raw material & energy consumption.

Project Planning & Management / Commissioning
Managing the project execution tasks involving erection and commissioning of equipments/ systems, to ensure completion of project within the set cost, quality, time frame.
Planning, scoping, estimation, tracking & implementation of turnkey project plans within preset budgets and deadlines. Preparing Process design, estimation, proposals etc.
Identifying cost effective vendors for various inputs in the projects and procurement of material after determining quality and ensuring adherence to pre-set standards.
Handling erection/ commissioning of numerous plants & equipments and ensuring the completion of projects within stipulated time/cost parameters.
Testing the new equipments and ensuring their operability at desired capacity.
Assessing existing plant capacities and processes and initiating efforts for improving the same

Maintenance Operations
Planning and effecting preventive maintenance schedules of various machineries and instruments to increase machine up time and equipment reliability.
Proactively identifying areas of obstruction/breakdowns and take steps to rectify the equipments through application of trouble shooting tools.
Executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in O&M Expenditures and work within the budget.
Designing, implementing and monitoring effective procurement schedules of material and equipment.
Troubleshooting and rectifying faults in electrical control circuits in timely and efficient manner.
Implementing & reviewing Total Productive Maintenance in various operational centers.

Man Management
Interfacing with people at all levels, managing healthy work environment and inculcating bonded teamwork with high work ethics.
Mentoring, motivating and guiding team members to achieve the targets for the profitability of business

Maintenance Purview: Main Process lines i.e. metallizer machines, both the slitter machines and all the utility equipments, Water Chillers of total rating 200 TR, Polycolds, and Vacuum Pumps, PLCs, Drives (SIEMENS & EUROTHERM ), Communication systems, 22 kV H.T. Electrical Substation with 1500 KVA Transformer , and 600 KVA X 2 Nos. D.G. Sets & Synchronization panel etc.

PREVIOUS ORGANIZATIONS
Maintenance Engineer
Apr 95 to Sep 96
Akar Laminators Ltd, (Unit I) Aurangabad

Development Engineer
Mar 93 to Apr 95
Srijan Control Drives, Pune

Technical Manager
May 92 to Mar 93
Kuril Electricals and Engg Works, Khamgaon.

Lecturer
Aug 90 to May 92
L. A. M. Instit

Future Goals

Seeking senior level assignments in Production / Maintenance and Man Management with an organization of repute.

Copyright © 2003 - 2015 Smartech Global Solutions Ltd. All rights reserved. Designed by Plastemart.com