Ref. No. : CA - 17282 - (Maintenance and Service - Mechanical – with 22 years in Plastic Industry)

Education

MBA in Finance From ICFAI (Distant education) in 2015

Post Graduate Diploma in Environmental Law & Policy From WWF & Delhi Law College (Distant Education) in 2015

B.E. (Mechanical) From Siddaganga Institute of Technology, Tumkur (First Class With Distinction) in 2002

Member Indian Institute of Engineers, Certification for Chartered  Engineer in 2013

Certified Energy Auditor, BEE (Ministry From Power, Govt. of India) in 2013

Certified  Energy  Manager (EM 4671) From Bureau of Energy  Efficiency (Ministry of Power ,Govt. of India) in 2013

Skill Sets

13 Years’ in Maintenance, Utility & Project Management in Automobile,Foods & FMCG industries.

Work Experience

Senior Manager
Since Nov 2008
Company Profile: Leading automotive manufcaturer 
Job Profile:
Maintenance of HVAC, Air Compressor, ETP, WTP, Firefighting System, Propane, Petrol storage with best maintenance practices. Worked for the Project Planning & Execution of various Utility projects like HAVC, Water & Waste water treatment, Compressed Air system. Responsible for Budget planning & controlling of CAPEX & expenditure budget as required for capacity expansion & maintenance of installations. Lead a team of 15 team members on company role & 100+ outsourced team members.

Operation and Maintenance of following Equipment:
Preparation & deployment of Balance score card(BSC) for domain area as per organizational need. Implementation of best Maintenance practices ie TPM, TQM, WCQ, DWM for the best upkeep of machines. Preparation of daily, monthly, yearly Maintenance plan. Review of weekly maintenance report (MTTR, MTBF, Uptime etc) Finalization of Scope, Service level agreement & invitation of quotes from vendors to finalize AMC for HVAC, Firefighting,Water treatment. Approx. AMC cost is 400 lac/annum installations. 
Process Chillers(1900 TR), Centrally air conditioning plants( 800 TR) Ductable AC,Clean Rooms, Air washers : Total capacity: 350000 CMH,
Water Treatment Process: Clarifiers, Softeners, RO plant, ACF, PSF, centrifugal pumps etc
ETP/STP Process: Air Blowers, Clarifiers, Pumps etc.
Firefighting system capacity 271m3/Hr, Sprinkler : capacity : 873 m3/Hr X 2 nos
Air compressors:  Centrifugal & Screw Compressor total capacity 18000 CFM
Air Dryer: Refrigerant type 
Worked for AM Pillar at Plant level
Worked as DR for TQM & ISO 14001,18001,50001
Review of DWM of team member
Training need identification & skill matrix updation of team member.

Tools: TPM,TQM,DWM(Daily work management),SQDCME,5S,Layer audit,CAPA,IMS, SAP- PM
Green& Brown field Project Experience: Planning, Conceptualization & feasibility engineering, Preliminary engineering, budget estimate, CAPEX proposal to Corporate,  finalization of scope (design & engineering), invitation for quotes, Techno-Commercial discussion & execution of following projects:  
Process Chillers (Air & water cooled) total capacity1900TR
Centralized AC plant, Clean room, Ductable/Precision/Packaged AC, AHU, Pumps: total capacity 800TR.
Air Washers total capacity 3500000 CMH (in 26 nos) for all shop along with ducting.
1400 TR Cooling Towers & Piping
Split AC installation : 550 nos
Complete design & execution Fire Fighting system( FHS) capacity 273m3/Hr & 171 m3/Hr, MVWSS 873 m3/Hr, Sprinkler 171 m3/Hr along with total piping  length 10 KM
300 M3/HR capacity Centralized Water Treatment plan (Clarifiers, Sand Filter, Activated Carbon Filter, Softener). 
260 M3/HR capacity Effluent (Primary & secondary Treatment) and Sewage Treatment plant, Waste storage shed.
300MT storage Capacity LPG/Propane Storage. 150 Kl Petrol storage.
24000cfm capacity Compressed Air Generation & Distribution Network.
Tools: DWM,MS Project (Advanced),BITS, Microsoft Office (Advanced ), Microsoft Outlook


Engineering Manager
July 2006 to Oct 2008
Company Profile: Dairy Major
Job Responsibility: Maintenance of different Process, food & packaging machines. Maintenance of Utility i.e refrigeration plant, Chillers, Centralized AC plant, Boiler, ETP,Air compressor,D.G set,Transformers,LT & HT. Also responsible for Project Activity in shop & Utility expansion.

Operation and Maintenance of following Equipments and Process:
Boiler & steam pipe lines  2000 Kg/Hr & 800 Kg/hr
Air Compressor  :2000 CFM & Air Dryers
Refrigeration plant, cooling towers total capacity 250 TR
Centralized air conditioning plant : 200 TR
WTP : Softner,ACF & RO plant 1000 Kl/Hr
ETP : 1500 Kl/Hr
Fire fighting System : 137 m3/hr 
Different  food processing machines,tanks,silos etc
Worked for AM pillar for Utility
Tools/Skill Used: TPM, 5S, SQDCME
Brown field Project Experience for capacity Expansion : Planning, finalization of scope(design & engineering) & invitation for quotes. Techno-Commercial discussion with Suppliers for the following projects.
Refrigeration plant & Cooling Tower total capacity 150 TR,as per the requirement of shop expansion 
Cold room (-10 deg) installation. 
Clean room for food packaging.
Centralized Air Conditioning plant : capacity 200 TR
Fire fighting system with piping capacity 137 m3/Hr
Air compressor & dryer installation 1000 CFM along with piping works

Engineering Officer
Oct 2006 to July 2007
Company Name :Hindustan Lever Ltd.
Company Profile:
Job Profile: 
includes Maintenance of Utility & Process Planner for new equipment’s mainly packaging machines 

Operation and Maintenance of following Equipment: Finalization of Scope of work for AMC, Budget provision, Preparation of maintenance schedule, CAPA sheet.
Process Chillers : 600 TR
Centralized Air Conditioning Plant,AHU,Pumps : 400 TR
Compressed air system & Air Dryer : 3200 CFM
Boiler: 1000 Kg X 3 Nos
Water treatment plant : 300 m3/hr
Tools/Skill Used: TPM,SQDCME,DUPONT,MIS,5S
Brown field Project Experience for capacity expansion:Budgeting, Planning, finalization of scope (design & engineering) & invitation for quotes. Techno-Commercial discussion with Suppliers for the following projects.Installation of Process Chillers capacity200 TR Centralized air conditioners,AHU,Pumps,Ducting: 100 TR
Water treatment plant ACF, Softener: 100 m3/Hr

Executive
May 2003 to Sep 2006 
Company Name :Mother Dairy Foods Processing Ltd
Company Profile:
Job Profile:
includes Maintenance of Process Machines, all Ice cream Machnices, Process planning for new equipment’s, All utilities including Boiler,Chillers,HVAC,WTP etc.
Operation, Maintenance& Project:
Operation & maintenance of Refrigeration plant having capacity of 500 TR,Compressed air systems, Boilers of capacity of 2000 Kg,Screw compressors, Cooling towers, Ammonia accumulators etc.
Maintenance of various ice cream & milk making machines like Candy m/c,Cone filling m/c,Cup filling m/c,Homoginizer,Pasturisers,
Steering planned maintenance to improve productivity, reliability & availability of machines.
By doing analysis of breakdown reduce downtime to the minimum.
Prepared Condition based maintenance schedule for machines & implemented it.
Worked to implementation of TPM with the aim of reducing breakdowns, increase OEE of m/c & productivity of the system. 
Installation of Refrigeration Plant 200 TR with Cold room with IDMC(indian Dairy machinery corporation)
Cooling capacity 200 TR
Fire Fighting system 137 M3/HR

Executive (on contract basis)
Oct 2002 to May 2003 
Company Name :L & T New Delhi 
Company Profile:
Job Profile:
includes commissioning of BOP (Balance of plant) which includes RODM (reverse osmosis De-mineralized),Lime softening plant ,Gravity filtration for the expansion of Delhi Vidyut Board 110 MW project.

Achievements:
Case study presentation in INSAAN 2012 for water & energy conservation in cooling tower.
Champion award for energy conservation in Precision AC. Kaizen presentation in 2006 in TPM club of India
Energy conservation in Split AC ,total saving 30 Lac/Annum Co processing of Hazardous waste in cement industry. Various Kaizen on Process improvement in ETP. Worked for TPM for PM,JH & KK pillar in Utilities Worked as DR for utilities for implementation of ISO 14001,18001 & 50001

Operation & Maintenance:
Leading &mentoring a team of 100+ of both In-house & outsourced for operation& Maintenance of following equipment Process & utility services.
Maintenance of various  Utility equipment like Compressed Air,HVAC,Refrigeration Plant,ETP,WTP,RO Plant, Fuel :Propane,Petrol,Deisel,CNG,Boiler etc. 
Planning & Adherence to expenditure Maintenance budgets of 400 Lacs
Finalization of Scope, Service level agreement & invitation of quotes from vendors to finalize AMC.
Maintenance of Various Process,Packaging & food  equipment.
Implementation of Total Productive Maintenance(TPM)- (JH & PM leader)
Preparation of Maintenance schedule.
Breakdown Analysis, Root Cause Analysis,CAPA etc
Inventory management,Energy auditing.
Excellent problem solving & decision making skills
Implementation of world’s best safety and quality practices- DuPont, TQM, WCQ, IMS, Kaizen.
MS Office 2013, window 7. MS Project. AutoCAD

Project Management:
Worked for Various green &  Brown field  projects for the installation of HVAC,Clean rooms,AHUs,Air Washers, WTP,ETP,Fuel yard, Refrigeration Plant, Firefighting systems,
Projects management in Processequipment, FMCG machines, Foods Machines, packaging Machines, Capacity Expansion.
Project Planning- Project Conceptualization, Feasibility study, Estimation, Budgeting & Engineering, Preparation of Scope & Technical Datasheets.
Procurement- Floating RFQ, Review of quotes, Techno-commercial clarifications, Approvals and Placement of Orders.
Execution- Project scheduling, Co-ordination and Status Tracking
Handing Over- BITs Tracking, Commissioning & Asset Capitalization.

Certifications:
Energy auditor &Manager Certification from BEE (Bureau of Energy Efficiency) Ministry of Power.Member Indian Institute of Engineers.
Certification as Chartered Engineer from (IIE)
Internal auditor for ENMS: ISO 50001
Internal Auditor in ISO-14001,ISO-18001
Certification in TPM, TQM,DWM, WCQ, Kaizen

13 Years’ in Maintenance, Utility & Project Management in Automobile,Foods & FMCG industries. Preparation & deployment of Balance score card(BSC) for domain area as per organizational need. Monitoring of VCC(variable conversion cost) ,fixed & Project cost as per business target. Experience in best Maintenance Practices & Green Field as well as Brown Field Project. Maintenance of various Utility installation like Compressed air system,HVAC,Refrigeration Plant,ETP & WTP,FHS,Fuel/propane/CNG/hydrogen storage , Various process equipment, food & packaging machines. Experience in handling CAPEX & multidisciplinary Project Management activities like selection, installation & commissioning of various Utilities like and utility services including HVAC,Clean room,AHus, Steam boilers, Refrigeration system,ETP & WTP,FHS,Piping, Air Compressors etc. Equipment and machinery for process plant Food Processing machines, Packaging m/cs Insightful knowledge of end-to-end Project planning, estimation, budgeting, Floating and review of RFQ/tenders, Techno-Commercial discussion, Approvals, Work Order Placements.
Engineering, DAP (Drawing Approval Process), PDI (Pre-dispatch Inspection), Scheduling of projects, Materials & Order reconciliations, Handing Over and Asset capitalization in SAP.
Mentoring & Leading 100+ team member of own and outsourced agencies for the maintenance of above installations.
Deployment of SQDCME target & DWM
Have experience in Govt liasoning and compliance to legal requirements.
Effective Implementation of ISO 14001,18001 & 50001, TPM, TQM, KAIZEN,DuPont, WCQ and various Management Practices.
Sound Knowledge in related SAP modules- PM, MM.

Future Goals

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