Ref. No. : CA - 11066 - (Senior Admin and Projects – with 19.6 years in Plastic Industry)

Education

MBA (Finance & Marketing) from Madurai Kamaraj University in 2010
(Pursuing in Correspondence)
B.Tech (Polymer Technology) from Kamaraj College of Engineering &
Technology, Virudhunagar, Tamilnadu (Madurai Kamaraj University) with 65% in 2003.
Diploma in Plastic Technology from V.S.V.N. Polytechnic (Autonomous),
Virudhunagar, with 80% in 2000.

Skill Sets

IT SKILLS
MS Windows, Ms Office (Excel, Power Point, Word)
Internet.
ERP System.

Work Experience

Factory Manager
Since Jan 2011
Company Profile: Leading manufacturer of plastics packaging and bags for Cement/sugar/flour/Salt/food grains
Job Profile:
Overall Responsible For the Entire Factory Operations which involves Techno-Commercial Operations Like Production, Maintenance,Quality,Produt Development, Commercial Activities, Marketing and Customer Relationship and Vendor ,Contractor Relation Ship. Manpower Management etc.
Involved Entire Life Cycle of the product like Cement Bag, Jumbo Bag and Small Bags From raw materials to finished product End use.
Enhance the Efficiency of all Machineries for its optimum output based on its capacity and better utilization of manpower in right place and Motivating right way movement of raw materials, semi finished and finished goods.
Designing Development & construction of Ad star, Small & FIBC Bags.
Planning & Keeping up the Schedules in Production, Maintenance, Quality, and Raw material & Final Products Delivery and End use feed back from Customers.
Technically Problem Solving for corrective & Preventive Actions for all kind Operations involved.
Complete monitoring the Operational Activities including the Central Parts Stores Finished Goods Store for its safety stocks and planning for procurement.
Advising Sales & Marketing Team for the pricing and Technical data for the products modification on customer requirement & Satisfactions.
Meeting with Customers for their feedback and further Developments & Rectifications.
Selection and Procurement of Plant & Machineries & Spare Parts.
Manpower Recruitment from various Nationalities.
General Administration for employees, Building and Assets.
Commercially involving for the terms of LC Shipments and cargo tracking Packing etc.
Implementing & Assigning the New Projects and Excellent supervision of work force and guidance to complete the tasks within the time frame.
With Excellent Communication and Managerial Skills Professionally Managed the complete life cycle activity of the product effectively and managed the employees from various nationalities.
Attainments
Reduced the Bag Weight from 90 gram to 70 gram and proved well performed in cement filling by Re Structuring the bag construction and re-engineering done in Extrusion, Looms, Lamination, Printing and Convertex and Standardized all Set Parameters and Adjusted the Machineries by Trail & Error Methods.
Reduced the Rejection Rate from 17% to 8 % of the Convertex Process Consistently.
Completely Reviewed for Cost Cutting and made small projects For Cost Effective Output and Better utilization of Waste Generation.
Observed all the Technical Problems in Machineries which are under breakdown for long time due to poor maintenance, Lack of spares, Lack of Technical Solutions. Immediate Actions was taken by me and Restarted the Plant & Machineries & utilities Like Chiller Plants ,Compressor etc with cost effective and less Manpower
Management Appreciated for Reducing the Rejection rate and Enhance the Bag Quality and Better Feed back from end user.
Created MIS Report System to identify particular men and machine performance and implement the hourly reporting system for better monitoring and to create better involvement to achieve targets.

Operations Manager
From Aug 2009 to Nov 2010
Company Profile: One of the leading packaging Industry with innovated Equipment for manufacturing of FIBC, HDPE/PP Woven sacks, LDPE Films Strapping Band Etc.
Job Profile:
Designing Development & construction of Small & FIBC Bags
Planning & Keeping up the Schedules in Production, Maintenance, Quality, and Raw material & Final Products Delivery.
Technically Problem Solving for corrective & Preventive Actions for all kind Operations involved.
Complete monitoring the Operational Activities including the Central Parts Stores Finished Goods Store for its safety stocks and planning for procurement.
Advising Sales & Marketing Team for the pricing and Technical data for the products modification on customer requirement & Satisfactions.
Meeting with Customers for their feedback and further Developments & Rectifications.
Selection and Procurement of Plant & Machineries & Spare Parts.
Manpower Recruitment from various Nationalities.
General Administration for employees, Building and Assets.
Commercially involving for the terms of LC Shipments and cargo tracking Packing etc.
Implementing & Assigning the New Projects and Excellent supervision of work force and guidance to complete the tasks within the time frame.
With Excellent Communication and Managerial Skills Professionally Managed the complete life cycle activity of the product s effectively and managed the employees from various nationalities.
Attainments
Observed all the Technical Problems in Machineries which are under breakdown for long time due to poor maintenance, Lack of spares, Lack of Technical Solutions. Immediate Actions was taken by me and Restarted the Tape Plants,Looms,Blown film extruders, Sewing Machines, Needle Looms & utilities Like Chiller Plants ,Compressor etc with cost effective and less Manpower
Management Appreciated to increase the Production Capacity to 80 % from 50% of its total capacity by Restarting the Breakdown Machineries and Rearranging the Spare Parts and Implemented Regular Maintenance for Better utilization with higher efficiency.
Have Suggested the Management and under taken the Projects of Installing of Recycling Equipments & in-house Engineering workshops for internal Works successfully equipped the Recycling Plant and successfully production was taken around 100 MT of RP Material / Month. Successfully equipped the Plant for workshop facility and cut down the production cost.

Production In-Charge
Jun 2008 to Jun 2009
FIPCO (Filling & Packaging Materials Mfg Co)
One of the largest Packaging corporate company
Job Profile:
Planning and keeping up the schedules in Production, Quality, Raw materials, Dispatch.
Coordination with Finance, Sales & Marketing, Maintenance For complete life cycle of the Products.
Customer Service & Resolving the Customer Issues.
Technically Problem solving and Trouble shooting in both Extrusion & Weaving section Machineries & finished goods Quality aspects.
Erection of Machineries & local people training.
Preventive and corrective action.
Excellent supervision of work force and Achieved Required Production & Quality targets.
With Excellent Technical, Administrative & Communication skill successfully managed the team from various nationalities.
Attainments
Have Suggested and implemented 8x8 Mesh for Small bags instead of 10x10 to increase the Production rate successfully its passes QC and satisfied by the customer production rate was increased by 12 % and Tape Loading time was reduced in Looms, Output has been increased in Tape Plant with less wastage.
Similar Experiment was done with 6 x 6 mesh instead of 10 x 10 for Valve Bag also and successful by increased productivity and less wastage.
Have suggested Omega style Stitching for Jumbo Bags instead of Zuki Type Stitching and success by higher productivity with less manpower.

Production Manager
Jun 2007 to Jun 2008
Top Industries Ltd
Job Profile:
Designing, Developments & Construction of Polymer Products
Planning and keeping up the schedules in Production, Quality, Raw materials, Dispatch.
Technically Problem solving and Trouble shooting in both Extrusion & Weaving section Machineries & finished goods Quality aspects.
Erection of Machineries & local people training.
Preventive and corrective action.
Excellent supervision of work force and Achieved Required Production & Quality.
With Excellent Technical, Administrative & Communication Skills Professionally managed the company.
Attainments
All the Machineries and Utilities was overhauled to increase the efficiency and life time of machineries
Production Rate was increased by 10 % and wastage was reduced by 3% instead of 8% of previous Record
Management appreciate to increase the productivity with less Wastage and for streamlining the Equipment maintenance.
Successfully Erected New Tape plants and Looms

Production Manager
Jun 2005 to Jun 2007
Alagiri Spg & Wvg Mills Pvt Ltd.
Job Profile:
Designing, Developments & Construction of bags
Planning and keeping up the schedules in Production, Quality, Raw materials, Dispatch.
Technically Problem solving and Trouble shooting in both Extrusion & Weaving section Machineries & finished goods Quality aspects.
Erection of Machineries & local people training.
Preventive and corrective action.
Excellent supervision of work force and Achieved Required Production & Quality.
With Excellent Technical, Administrative & Communication Skills Professionally Managed the whole company & Labors at the level of General Manager.
Attainments
Have Streamlined the Entire process for its better Accountability and enhanced Machineries Efficiency
Increased the productivity by 15 % by implementing the Targets and incentive system also motivated the workfoce team
Management Rewarded to Handle complete Factory administrations and Authorized Signatory for all legal compliances

Additional Qualification / Trainings
Short-term training from Central Institute of Plastic Engineering &
Technology (CIPET), Chennai 1999
Short-term training from Central Institute of Plastic Engineering &
Technology (CIPET), Chennai 2002
AutoCAD from V.S.V.N. Polytechnic (Autonomous),
Virudhunagar 2000
CNC from V.S.V.N. Polytechnic (Autonomous), Virudhunagar 2000
First Aid training from St. John Ambulance Association, Virudhunagar, 1997-2000
Entrepreneurship Development Programme (EDP) from Centre for Entrepreneurship Development (CED), Madurai, 2001-2002
Facilitating Excellence in Effective Leadership (FEEL) from College for Leadership and Human Resource Development (CLHRD), Mangalore 2002

PROJECTS UNDERTAKEN
VISC: Breaking of polypropylene (PP) and Optimization of Preparation of 80 MFI PP from 20 MFI homopolymer and its Rheological studies at Reliance Industries Ltd., Product Application & Research Centre. Mumbai.
Hand operated Injection Mold Making for Basket Bush, at V.S.V.N. Polytechnic, Virudhunagar.

Future Goals

Top Level Managerial Assignments in Manufacturing of PP/HDPE Woven Sacks & FIBC /Ad-Star Bags Techno- Commercial Operations with an Organization of Repute

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