A.M.I.E From Electronics and Tele-communication Engineering. D.E.C.E. Chennai, India In 1993
Plastic Injection Moulding, Blow Moulding, Maintenance and Production
Plant Manager (Technical)
Since April 2010
Company Profile: One of the leading manufacturer of Household Plastic products in SouthAfrica having Injection molding machines of 22 nos ranging from 200Tons to 1400 Tons and packing machines includes Sealers and Shrink tunnel. Their product ranges includes Baby ware, Buckets, Tubs, Containers and Chairs.
Job Profile:
Work involvement includes entire technical activity as well Machinery maintenance of entire plant, which includes Assembly, Components, Warehouse, Dispatch, Engineering Workshop and Recycling.
Plant Machinery Maintenance team is under direct control and effectively utilized man power as well the Parts utilization.
Prepared new format for Daily machinery check list, maintenance check list, Safety check list, by which safety standards, machine downtime, maximum capacity of machine utilization was improved and Maintenance expenses were brought down at very extent.
Newly developed Quality check sheeting for all shifts, which includes checks duration, monitoring product quality by which quality standard were brought on higher improved level.
Health and Safety programs and work place safety take-up strictly in utmost level and hence Injuries and Accidents were brought down to very minimal.
Significant Achievements:
Having Valid Quota Work Permit of South Afirca with SAQA Certification and ECSA Assessment Approval.
Plant Manager
January 2010 - February 2010
Company Profile: Leading manufacturers of Mineral water, having sophisticated modern machineries from the base material to finished process all in-house. Injection Molding process to manufacture Performs of all sizes and Caps, PET Blow Molding to make various perform sizes from 500ml to 20 Liter capacity, Automatic water filling Machineries.
Job Profile:
My work involvement includes entire Plant operations of Plant and Machinery maintenance, Servicing of RO Plant, Stores record maintaining for Performs stock, machinery parts stock as well final product stock warehouse. Making reports on daily basis on production, which includes Performs, Bottles and Water filling and reports, will be sent to our Chairman, who resides outside of the country.
Prepared new computer document format sheet in Excel, for easy updating records of entire departments daily sheets which includes from raw material
stocks, entire production, final stocks, Truck loading stock as well for customer dispatch and money collection records, which gave an special appreciation from our Chairman as earlier everything was done on manual
format.
Plant Manager
January 2007 - November 2009
Melcome Industries Limited.
Company Profile: Welcome Group of Industries having various activities, such as Plastics manufacturing, Pharmaceutical manufacturing, Engineering Division, Import and Exports in Lusaka, Zambia as well in neighboring countries Malawi, South Africa and Zimbabwe.
Job Profile:
One of the leading manufacturers of Plastic Film and Bottles for Packaging Industry as well the Household Articles of Baby Bath, Big Basins, Baskets etc, PVC Shoes, Hose Pipes and Conduits.
Promoted as Plant Manager to take care of entire responsibilities of both Film and Bottle Plant, i.e. production Planning, Break Down maintenance and preventive Maintenance, Spares Purchase/Inventory of Total 45 machines includes Film Extruders, Bag making machines, printing machines, conduit, Recycling, Injection Moulding, Blow moulding, Pet Blow, Chillers,
Compressors and entire Technical activity of factory related includes assisting technical support to our marketing department as well Any Technical Advice to our group companies.
SIGNIFICANT ACHIEVEMENTS:
Shifted and Re-installed approx. 35 machines within the Factory, since we
decided to re-locate all the machines in the 3rd Factory to our main prime
plane. The Shifted machines, including the 650T Injection Moulding machine
of single piece weighing 33 Tons as well the 3- layer Extruder Film Plant
along with Blow machines, PET Stretch Blow, Film Extruders, bag making and Injection Moulding machines.
All the shifting work has been done without affecting more of our production
schedule, and without any of small damages and started all the machine within the record time, by providing entire new Electrical Cabling, Water piping, Air Piping.
The above entire work has been done, only with our own Factory workers single handedly. The work has been extensively appreciated by entire higher management.
Visited Plastipack Africa, Exhibition at Durban-South Africa to gain knowledge of latest technology machines.
Chief Engineer
August 2003 - December 2006
Melcome Industries Limited.
Job Profile:
Prime responsibilities of Complete Technical activities of all the three Plastic Factories including (Break Down maintenance and preventive Maintenance, Spares Purchase/Inventory of all the machines of Italy, India, Taiwan, South Africa, Hong Kong and China. In addition to that, taking care of Production responsibilities of all the factories, i.e. Injection Division, Bottling Plant as well Extruder Division.
Visited Malawi, our group company for setting up a New Plastics Injection and Bottling plant.
“MEMBER” in the Engineering Institution of ZAMBIA (MEIZ).
“Registered Engineer” Registration by the Engineering Registration Board of ZAMBIA (MERZ).
Overseas Service Engineer
June 2000 - July 2003
Asian Plastic Machinery Co. Ltd.
Company Profile: A leading Manufacturer of Plastic Injection Moulding Machines in Taiwan. Having base in India for the last 8 years and operating through Agents network. Started their own operation from the year 2000 for the machines Sales and Service.
Job Profile:
Initially appointed as an Service Executive to take care of Western India Region for Service Support as well for finalizing machine orders. Later promoted as Overseas Engineer to take care of service responsibilities at Western and Eastern Africa as well for Bangladesh. Visited Kenya, Tanzania, Mozambique, Dubai, Nigeria, Ghana, Malawi, Ethiopia, Singapore, Hongkong and Bangladesh for the above purpose.
Having good Knowledge in Plastic Machines (i.e Electronics, Electrical, Hydraulics, Mechanical and Pneumatics) and practical Knowledge in Plastic Processing as well in Mould related.
SIGNIFICANT ACHIEVEMENTS:
Appreciated for good performance by both our African Customers as well by our Principles.
Asst. Manager (Sales & Service)
Feb. 1997 - May 2000
V.D.Swami & Co. Ltd..
Company Profile: Sole Sales and Service Agents for Asian Plastic Machinery Co. Ltd, Taiwan in India.
Job Profile:
Transferred from Bangalore with Promotion, to take care of additional responsibilities on Service Backup for whole western India region as well to take care of entire Marketing activity with the control of team of Engineers.
Visited M/s.Asian Plastic Machinery – Taiwan factory in 1999 for a month
Training on their New Model machines of Hydraulic Clamping, Higher Capacity machines of Two-platen as well newly developed micro-processor controller CDC- 2000.
Visited Bangladesh for machine Installation as well to Traine our new local
Agent, in 1998.
Visited Taiwan for the ‘TAIPEI FAIR’ 1999.
Attended Training programme in Taiwan Factories in the year 1999. i.e., Tian-Kang (Taichung) - Shoe Making Machines.
Multiplas (Taipei) - Vertical Injection Moulding Machines.
Kung- Shing (Chiyayi) - Monofilament making machines.
& Chi-chang (Tainan) - All types of Extrusion Machinery.
SIGNIFICANT ACHIEVEMENTS:
Got appreciation from M/s.Crompton Greaves Ltd – India, one of the very leading companies in India, who is pioneer in Switchgear industry, for solving a peculiar problem and answering their technical queries up to their satisfaction. Relevant Letter also been issued by this company to our Principals on appreciation.
Service Engineer
June 1995 - Jan. 1997
V.D.Swami & Co. Ltd., Bangalore.
Job Profile:
After Initial stint with our principals at Taiwan for the technical Training in service of SUPERMASTER series of Plastic Injection Moulding Machines, I was posted at Bangalore as Service Engineer. The Prime responsibility is to give after Sales Service in entire Karnataka State, INDIA. The responsibility is also includes Sales of SUPERMASTER Injection Moulding Machines and also taking care of Branch Administration in interacting with Excise and Sales Tax authorities on day to day basis. Visited Taiwan for 2 months In-depth training in M/s.Asian plastic machinery, Taiwan, in the year 1995.
SIGNIFICANT ACHIEVEMENTS:
Got Appreciation from our principals and customer M/s.Bammo Polymers – Pollachi, INDIA on solving the peculiar problem in the Bigger newly supplied machine by changing wrongly sent 220V three Phase machine to 415V three phase by changing entire control wirings single handedly without help of our Principals.
Service Supervisor
May 1993 - May 1995
Consul Consolidated Pvt. Ltd., Chennai, India.
Company Profile: M/s.Consul is a leading power conditioning equipments manufacturers like Servo Stabilizers and UPS Systems of higher model systems. They have their head office and factory at Chennai and 16 Branches all over India.
Job Profile:
Joined them as a Service Engineer and Rose up to the level of Service Supervisor, which is the highest post in the company of Service Department.
The prime responsibility is to interact with a team of 6 service Engineers on a day to day basis to trine, motivate and solve critical problems. Apart from this achieving AMC targets and solving major problems throughout India.
Visited North-Western Indian ONGC, Oil digging Interior sites to attend major
equipment faults. I.e. Silchar, Gawhati.
SIGNIFICANT ACHIEVEMENTS:
Awarded as a Best Service Engineer for the year 1993-94, all over India
basis.
Achieved AMC targets year after year and collected maximum AMC revenue
INR 4.0 Million in the year 1994-95, which was the highest, achieved in
history of Consul.
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