Diploma in Mechanical Engineering
Maintenance, Process Development and Quality
Technical Member - Process Development and Quality
August 2003 to till date
Presently working with leading auto manufacturing Company involved in the manufacture of Starter motors, Alternators, Air conditioning systems, Instrument panel and Plastic components. Company following Qs9000. TS16949, ISO14001.
Job Profile
Technical Member Process Development and Quality starter Motor
Manufacturing Follow Up and Co-ordination for New program launch
Process FMEA, Production validation Testing.
Making a prototype based on customer requirement.
Warranty Issues review
Co-Ordination for functional build & Job 1 Customer
Special Characteristic identification along with the Supplier Drawing.
PPAP planning and Scheduling for new programs
supporting to new product launch
Mfg line performance evaluation thru Matrix OEE, FTT, BTS MCT
Performed cycle Time Study for all the operations, Creation Of a database for cycle times sand calculation of standards.
Develop and maintain the Manufacturing Process Flow Chart.
Support for Prototype Build Control Plan.
Identify Prototype Material from Non-Production sources.
Team Member in Maintenance.
August 2001 to July 2003
Job Profile
Step towards ZERO breakdowns by TPM implementation.
Develop DM / PM checklist.
Spares and supplier follow-up
Why-Why analysis for breakdowns.
Identify the critical machine thru MTTR/MTBF matrix.
Documentation for new machine runoff summery.
Maxima / QAD updating.
April 1998 to July 2001
Team Member Co-Coordinator Starter Motor Manufacturing.
Job Profile
Production planning & control of starter motor product line.
Preventive maintenance Scheduling and Coordinating.
Preparation of Process Data sheets for stages of process Activity.
Error Proofing & Quick Change Over. Lead the 35 Operators.
Lean Manufacturing, 5S, Kaizen improvements from line.
Analyze day to day production Issues.
Improve the productivity based on Customer requirements.
Reduce the production Scarp.
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