Ref. No. : CA - 5495 - (Designer & Product Developer – with 44.3 years in Plastic Industry)

Education

(MBA) with 59.8 marks from Indian Institute of Social Welfare Business Management (premier institute in India), Kolkata, degree awarded by University of Calcutta, in the year of 1991.
Passed Bachelor of Mechanical Engineering (BME) with 75.3 marks from Jadavpur University, Kolkata, in the year of 1985.
Passed Post-diploma in Tool Design from Central Institute of Tool Design, Hyderabad, in the year of 1980. Received Telco award for standing 3rd position.
Passed Diploma in Mechanical Engineering (4-year Sandwich course) with 69.4 marks from Birla Institute of Technology, Kolkata, in the year of 1977.

Computer Knowledge
Microsoft Excel, Word, Project, Power point etc

Skill Sets

Tool room, precision manufacturing, production engineering, new product development and project execution with a history of managerial positions.

Work Experience

General Manager
Oct, 1994 to till date
Working with leading appliance manufacturer
Job Profile
Accountable for heading Tool room, mould & product design, production engineering, new product development & product cost reduction. Reporting to CEO. Responsibilities & achievements:
Leading & managing all operations / management functions including material planning, vendor development, productivity optimization, establishing process & systems, implementing benchmark practices, supply chain management.
Working closely with the customers for better quality, cost and time adherence.
Leading a strong team of employees and motivating employees to improve planned productivity and performance levels.
Achieved 35% reduction of product cycle time by redesign and modification of moulds & tooling.
Achieved product cost reduction about 8 % by redesigning product & mould.
Achieved mould equipment manufacturing cost reduction by 45% through various improvement programs and continuous quality improvement through innovation and adopting new processes & techniques.
Implemented and practicing ISO 9001:2000, 14001 & OHSAS 18001, Kaizen, 5S & autonomous maintenance.
Exposure to mySAP environment.
The Mold shop process includes CNC machining (including 5 axis), co-ordinate measuring machine (CMM), conventional machining, plasma cutting, TIG welding, plasma spray coating, shot blasting, nickel & chrome plating, lapping, polishing and heat treatment. Most of the processes are controlled by PLC & Robotics. Latest Unighraphics & Autocad softwares are used for 3D modeling, CAD & CAM. Visited USA, Japan, Singapore, China, Poland & Germany for official purpose.

Manager – Tool Room
June 1994 to Oct 1994
Workd with Jetex Carburettors Pvt. Ltd., Baroda
Job Profile
Responsible for setting up the tool room project as a profit center & new carburetor plant, new product development, value engineering & cost reduction, introduction of automation and work for ISO 9000. Reporting to CEO.

Toolroom Manager
April 1992 to May, 1994
Worked with Gujarat Toolroom Ltd., Ahmedabad
Job Profile
Set up the complete project in time and then accountable for managing overall production, design & marketing functions for precision plastic moulds (both injection & compression), pressure die casting dies, all types of press tools and manufacturing of plastic and sheet metal components.
Looked after production, design, product development, plant maintenance, material management, human resource development, plant administration and sales & marketing. Reporting to CEO.
Made profit in very first year production.
Delivered world-class fully hot runner plastic injection moulds in time.
Visited USA for techno-commercial discussions & to participate in Moldexpo exhibition.

Assistant Manager
May 1985 to April 1992
Central Tool room & Training Center, Kolkata
Job Profile
Accountable for independent charge of CAD/CAM systems, CNC machining (Milling, Grinding, EDM, Wire EDM), CMM and leading a group of tool designers for designing and manufacturing of pressure die casting dies, plastic injection moulds, press tools etc. Mould & tool trials and batch production were also a part of the responsibilities. Increased production efficiency from 35% to 98% through motivating, multi tasking, delegating and effective planning & control. Reporting to General Manager.

Junior Design Engineer
Aug 1980 to May 1985
Worked with The General Electric Co. of (I) Ltd. (GEC), Kolkata
Job Profile
Designed & developed many pressure die casting dies, many types of press tools, plastic injection & compression moulds, jigs & fixtures etc.
Component development & import substitution for Switchgears, Motors, Fans etc.
Experience on pressure die-casting, plastic moulding, sheet metal press, & tool room operation.
Improved productivity & product quality by implementing new method, process & toolings.

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