• Gender: Male
• Age: 49
• Designation: Senior Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Preferred Location: Tamilnadu
• Work Experience: 23.3 Year(s)

Education

B Tech in Rubber Technology from Madras Institute of Technology, Anna University, Chennai with CGPA: 7.0 in 1996-1999

B Sc in Physics from S N College, Madurai Kamarajar University, Madurai with 71% in 1993-1996

Skill Sets

ISO 9001:2008, ISO / TS 16949:2002 & ISO 14000
AutoCAD, Internet

Windows 2007, MS Word, MS Excel

Work Experience

Senior Manager - Technical
Since June 2011
Company Profile: Production of all types of rubber gaskets like mechanical and transition joint, push-on, posit, sewer, C type and IPS type gaskets for ductile iron pipe systems, fire protection systems, drinking water pipe systems, drainage and sewerage pipe systems.
Job Profile:
In-charge for compound mixing department.
Development of compounds as per customer specifications.
Coordinate with production and quality departments and sort out the all technical issues.
In-charge for reduce the rejection & wastage in all production stages
Implementing continuous improvements (Kaizen) and mistake proof techniques (PokaYoke) in all production process.
Achievements:
Developed cooker gasket compound formulation that meets the IS spectification.
Reduced the rejection percentage considerably by re-design the existing formulations and process changes in molding area.

Quality Control Manager
July 2008 to March 2011
Company Profile: One of the major Rubber Companies in the GCC region engaged in the design and manufacture of rubber and polyurethane products.
Job Profile:
In-charge for quality department.
In-charge for compound mixing & approval.
Development of compounds as per customer specifications.
Reviewing lab testing processes & results.
Attending customer complaints.
Monitoring production process in all stages.
Control of non-conforming products in all production stages.
In-charge for complete ISO system procedures for quality department.
Carryout the internal quality audit.
Achievements:
Developed injection molding compounds formulas for different types of rubber.
Developed CV line compound for EPDM & NBR profiles
Reduced the rejection % & increased the productivity in mixing and molding area by re-design the all existing compound formulations.
Established good laboratory facilities & testing procedures

Engineer
September 2006 to July 2008
HSI Automotives Ltd
Job Profile:
Carry out the production plan (LP Hose & Mixing) as per the PPC plan.
Managing work force.
Monitoring production process in all stages.
Control of Non-Conforming products in production stage.
Input raw material planning.
Reviewing lab testing processes & results.
ISO / TS 16949:2002 & ISO 14000 in-charges for LP Hose and Mixing department.
In charge for carried out trails & special follow-ups.
Achievements:
Introduced and implemented stricter process control by modifying the manufacturing process & reduced scrap and waste considerably.
Reduced the rejection % & improve the product appearance of some low pressure hose products by modified the existing compound formulations.

Assistant Manager Technical & Management Representative
May 2003 to August 2006
Essar Engineering & Food Products Pvt. Ltd
Job Profile:
In-charge for quality department.
Development of compound as per customer specifications.
Reviewing lab testing processes.
Attending customer complaints.
Controlling and monitoring production process in all stages in in-house and sub contractors end.
In-charge for complete ISO system procedures and processes.
Organising MRM & Internal quality audit.
Implementing ISO / TS 16949:2002 activities.
Achievements:
Implemented ISO / TS 16949: 2002 quality system.
Reduced compound costs by redesigning the compound formulation.
Increased Productivity by changing the mould design.
Improved traceability by implementing well documented procedures.

Engineer
January 2001 to May 2003
Alfa Rubber and Springs Private Limited
Job Profile:
In-charge for complete ISO system procedures and processes.
Development of compound as per customer specifications.
Physical and chemical testing of rubber.
In process inspection & final inspection of products.
Compound and new mould approval.
Attending customer complaints.
Troubleshooting from the stage of raw material to finished product.
Organizing Internal quality audit & Management review meetings.
Achievements:
Implemented ISO 9001: 2000 system.
Reduced rejection level and customer complaints.
Developed special compound for high fuel resistance.

Quality Control Engineer
June 1999 to Dec 2000
Wriston Polymer Pvt. Ltd
Job Profile:
Development of compound as per customer specifications.
Physical and chemical testing of rubber.
Compound approval and in-process & final inspection of products.
Attending customer complaints.
Internal quality audit.
In-charge of ISO system procedures and processes for quality department.
Supervising dispatch activities.
Achievements:
As part of customer satisfaction, reduced the product cost and maintained their requirement by replacing CR with NBR/PVC.
Developed compounds for export market.
Implemented easy handling techniques of raw materials at mixing area.
Increased production rate and reduced wastage by changing molding method.

Future Goals

Developed rubber compounds as per customer specification for compression molding, injection molding, extrusion & CV Line extrusion etc.