• Gender: Male
• Age: 51
• Designation: Senior Manager
• Highest Education Level: Diploma
• Current Gross Salary: USD  36000 /Annum
• Expected Gross Salary: INR  700000 /Annum
• Preferred Country: India, Ghana
• Notice Period: 90  Days
• Preferred Location: Anywhere with family status
• Work Experience: 31.8 Year(s)

Education

Diploma- Engineering In Electrical And Electronics A.V.C.C Engineering College, Mayiladuthurai.
Diploma In Production Management Annamalai University, Chidamparam.

Skill Sets

Good processing knowledge in Thermoforming / 3layer extrusion / blow / injection molding and handled almost all widely using plastics materials like HIPS, ABS, PET, P.P. And HDPE, LDPE etc
Good processing knowledge in thermoforming sheet extrusion line
Good process knowledge in dry off set printing of thermoformed products
Production Scheduling and achieving the commitment
Trouble shooting of process defects on the formed part
Good processing knowledge in refrigerator’s inner liner forming, assembly line, foaming line and trimming process.
Good processing knowledge in extrusion process of blow film and vacuum forming.
Well experience in installing new machines and new plant setup
Awareness of the shop floor quality systems
Production analysis and able to improve the shop floor efficiency and control the regrind and waste generation.
Good knowledge in different type of Thermoforming Process
Knowledge in time motion study and cost reduction activities

Work Experience

Factory Manager
Since Oct. 2005
Company Profile: A leading manufacturer of rubber products and thermoforming products in Africa.
Job Profile:
Completely responsible for plant production, quality, process and maintenance.
Fully responsible for raw material and stores control.
Launching new products to the market and analyzing the Customer requirement.
Maintain the process and material cost with in limit.
Fully responsible for new machines installation.
Achievement
Successfully completed the new set up of thermoforming plant.
Introduced different types of thermoforming products.
Successfully taken over the market demands from importation.
Trained the man power to meet the required quality standard.
Successfully managing the floor with high efficiency, good quality and less wastages. Monitoring excess power consumption and solving the problem.

Senior Engineer
Feb. 2003 - Oct 2005.
Company Profile: One of the leading Refrigerator Manufacturers in India
Job Profile:
Fully responsible for Thermoforming line production.
Fully responsible for cabinet and door foaming line production.
Maintain the quality of inner liner.
Mold modification and correction.
Solving liner sealing problems.
Solving foaming fixture related problems.
Involving cost reduction activity.
Maintain “5s” activity.
Giving solution for process problem.
Achievement:
Reduced inner liner thickness.
Improved foaming quality.
Successfully implemented “5s” activity.
Developed multi skills.
Reduced excess man power.
Reduced excess power consumption.
Improved production efficiency.

Thermoforming Section Incharge.
June 1996 - Feb 2003
Al Zamil Plastics Industries Ltd. Saudi Arabia
Company Profile: One of the leading plastic molding business group in the Middle East.
Job Profile:
Fully responsible for Thermoforming section production
Product quality and giving solution for customer complaints
New molds Trials and Evaluation
Setting up of complicated molds and process
Scheduling the material requirements
Co-ordination to mold design and Product Development
Visit to customer plant to solve their technical problems

Material Using: HIPS, ABS, PET AND P.P
Types Of Machines: ILLIG – Germany – RDM – 37/10, 63/15, 70K and RDKP –72D, KEFEL – Germany – KL1SH – 50 AND KL52 SH, Having 42 machines with different capacities & models.
Types Of Process: Vacuum Forming, Plug assist Air Forming, Plug Assist Vacuum Forming, Air Forming and Plug Assist Air Vacuum Forming
Types Of Products: Disposable cups for Water, Juice, Ice Cream, Tea, Coffee, and Food packing cups, etc.
Food Trays, chocolate trays, biscuit trays and Packing Trays etc.
Printing line cups and lids for restaurant and form dairy customers.
Achievements
Successful trials carried out so many types of new molds
Successful controlled the material wastage and scrap generation
Improved the production efficiency
Reduced the Excess Manpower
Implemented systematic procedure for process and quality control

Assistant Engineer
May 1993 - May 1996
Videocon Appliances Ltd, Aurangabad
Company Profile: A leading Refrigerator Manufacturer in India
Job Profile::
Machine
Complete setting up of mold and process parameters in the Micro Processor controlled Thermoforming Machines.
Maintaining the quality of the product
Scheduling the machines depends on the production Commitment MOLD
Analyzing the problem in molds and giving solution
Coordinating for new design and improvement

Future Goals

Highly interested in new innovation of themoforming molding technology. Covert the industrial and automotive plastic items in thermoforming process. Hygienic food containers with low cost house hold items in thermoforming process.