Ref. No. : CA - 3560 - (Production – with 34.5 years in Plastic Industry)

Education

BE Polymer

Skill Sets

Plant head, moulding. Auto component, SPC APQP, OEE, TPS.

Work Experience

AGM-Manufacturing
Dec 06 to Till date
Presently working with a leading company, Manufacturing Air brake tubing and Fuel lines. Main customers are Tata Motors, Maruti, Reno, Ford, Eicher and Ashok leyland
Responsible for complete production, PPC, Logistic, maintenance and Industrialisation department.
Started new factory operation.

Manager-Manufacturing EOU
Feb 99 to Dec 06
TATA FICOSA Automotive Sys Ltd. Pune (M.S)
The Attainments
Established Domestic plant and EOU plant for Tata Ficosa. Being founder member of TF & responsible for utilities and capital purchase.
Complete set up for production of Outer rear view mirror, control cables and Inside rear view mirror line.
Recognised as leader in technology transfer of Sprinkler system. Introduced dual pump technology first time in India. Trained in Spain for technology transfer, set the assembly line in TF for sprinkler system.
Member of six sigma project to reduce rejection level to 14 % from 42 % in glass bevelling line.
Team member In implementation of ERP system. of Vendor selection committee, involved in selecting Vendors (30 nos.) by carrying out audits and evaluating the vendors with respect to vendor rating which includes Quality, Cost and Delivery as evaluation parameters.
Team leader in takeover Mirror business from Magneti Mareli. Established product at Tata Ficosa with complete manufacturing set up and validation of the product from OE. Responsible for capital machinery purchase.
Instrumental in Achieving reduction in Painting rejection from 20% to 4% Production planning, Improvement in productivity, achieving minimum rejection.
Utilisation of quality control tools, implementation of SPC & process capability techniques, Handling of customer complaints.
Full Capacity utilisation & achieved complete production target with minimum manpower. Conducted APQP, FMEA, PPAP & Product validation activities for new product development.

Plant Manager
Mar 97 to Feb 99
Sunkist Moulders Pvt Ltd, Pune (Cello Group)
The Attainments
Co-ordinated operations in moulding, printing and assembly line.
Achieved reduction in Inventory with proper planning.
Mould change time to twenty-five minutes from one hour.
Cycle time of mould (16 lit bucket - 17 Sec)
Machine down time to 2 % from 15 %.

In-charge
Jan 95 to Feb 97
Ulysses (Nigeria-Africa)

Future Goals

Seeking assignments in Operations with a reputed organization.

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