• Gender: Male
• Age: 61
• Designation: Senior Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Work Experience: 36.4 Year(s)

Education

Certificate Course in Plastic Processing Techniques from Central Institute Of Plastic Engineering And Technologies (CIPET)
Bachelor of Arts from Indra Gandhi National Open University (IGNOU).

Skill Sets

Excellent communicator with proven abilities of team management, client servicing and possess interpersonal, analytical and organisational skills.

Work Experience

Sr. Manager – Production
Since September 2007
Company Profile: Manufacturing of Blow & Injection moulded plastics products

Sr. Manager – Production
April 03- September 07
Company Profile:Manufacturing of Blow / Injection moulded plastic products in the range of 200ML to 20 Lts capacity

Manager – Production
June 1998- March 2003
H.K.Visions (P) Ltd.

Assitt. Manager - Production
January 1986- May 1998
At Sai Plastic Industries

Production Planning & Control:
Planning day-to-day strategies, production schedules, along with resource allocation and machine loading for optimum output.
Minimising performance bottlenecks for high productivity with maximum use of men, material as well as machine.
Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same.
Coordinating with production & maintenance department to ensure smooth functioning of line for ensuring the best quality of product being packed.
Evaluating customer requirements as projected by the marketing department.
Monitoring production plan with respect to budgeted cost, demand forecasts, time over-runs to ensure timely execution of production.
Undertaking the preventive maintenance of mould and machinery to avoid breakdown.
Gathering / executing the information of manufacturing processes such as planning, programming and productivity.
Estimating plant & machine capacity, allocating planned programme on right machine considering right man power to achieve quality without forgetting target oriented productivity.
Liaising with top management for managing man & machine for increasing quality and productivity.

Mould Maintenance Operations:
Monitoring Machine & Mould Maintenance Operations.
Conducting analysis of mould break down and taking preventive action.
Ensuring house keeping of moulds according to 5S systems.
Actively participated in auditing of ISO & 5S.
Managing a team of Machine Operators and Supervisor.

New Product Development:
Managing the processes of research, design, testing and introducing production of entire line of products and designing flow control.
Monitoring development with respect to cost, resource deployment, time over-runs and quality compliance; evaluating production progress & taking adequate corrective actions.
Using all type of material in the product i.e. PP, PE, ABS, HIPS, HDPE, LLDPE, NYLON, PC, etc.
Organising, planning and coordinating the entire product development including requirement analysis, finalising parts specifications, designing, verification & validation, etc.

Quality Management:
Actively participated in quality related program.
Controlling & squeezing process deviation and maintaining the specified quality standards.
Monitoring adherence to quality systems, maintaining requisite documents to ensure complete in-process quality & improvement in process capabilities.
Preparing data and documentation as per standards like ISO 9001; developing & implementing solutions to improve technical specifications.
Conducting various tests & inspections to ensure that products developed are in compliance with pre-set technical specifications.
Ensuring adherence to quality standards & maintaining all related records and documents.
Monitoring the quality of products during the entire production process.

Process Management:
Effectuating cost saving initiatives by introducing advance product cost reduction through value engineering, reduction in breakdown, rework and waste elimination.
Processing in the injection moulding, blow moulding.
Facilitating and controlling timely mould loading & unloading and new mould trail as per plan.
Reducing the machine down time by finding out exact cause like electrical & mechanical troubles and minimising the scrap.
Identifying assignable and chronic causes by the use of latest analysis techniques for eliminating wastages while enhancing plant efficiency and productivity.
Implementing various techniques for cycle time reduction and energy conservation, entailing identification of opportunities, analysis of data, conduction of tests, cost benefit analysis, implementation & post audits.

Team Management:
Developing, managing and monitoring the performance of multi-skilled work force and conceptualizing need-based training programs for performing maintenance operations.
Planning of the workforce, shift management activities, appraising the performance of the members and providing the feedback.
Managing industrial relation and delegating work schedules for smooth functioning of operations & leading people working at all level in an organization.
Directing, leading & motivating workforce and imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency.
Working on succession planning of workforce, overseeing shift management activities and appraising the member as per his/ her performance.

Machineries & Equipment Handled
Injection Moulding
ROMEX Fully Automatic / PLC controlled 50 tons to 200 tons
WINDSOR fully automatic -50 to 200 tons
Dr. Buoy Plc controlled 50 - 200 tons
Batenfeld Plc controlled 50 tons - 160 tons.
Hi-tech fully automatic / Plc controlled , 100 – 200 tons
Vishkarma Fully Automatic 50 tons to 250 tons
Alplas Fully Automatic 90 tons to 200 tons
Indomax Fully Automatic 90 tons to 350 tons
Blow Moulding
Extrusion semi Automatic machine 50 ml – 50 ltrs.
Windsor Single station 500 ml – 5000 ml.
CMP Double station 200 ml – 5000 ml.
Others / Miscellaneous
High / Slow speed colour mixtures
Scrape grinder
Air compressor
Generators
Blister packing / sealing machines etc.

Materials Processed:
PC, PU, ABS, SAN, HIPS, HDPE, LDPE, PP, GPPS, NYLON, PVC

Future Goals

To be a G M in plastic indudtry