B.E. (Mechanical Engineering) From KVG College of Engineering, Sullia affiliated to Mangalore University, Karnataka, India in 1995
Pursuing Six Sigma Course From Blue Ocean Academy, Dubai, UAE
Pro/Engineer 2000i2 From Videocon International Ltd., CAD/CAM Education Centre (A PTC Certified Institution), Bangalore in 2001
Auto CAD From Al-Corniche Computer Centre, Sharjah, UAE in 1996
Production Operations
Manufacturing Operations
Process Enhancements
Quality Assurance & Control
Plant Operations
Maintenance Operations
Budgeting & Forecasting
Material Management
Team Management
Successful production operations for achieving manufacturing excellence in coordination with stakeholders, suppliers and customers
Abilities in handling maintenance operations of German Make Ram Type (Windsor) & Taiwan Make Toggle Type (Titan), Injection Molding Machines, Air Compressors, Chillers, etc.
Gained exposure of working on Turret Milling Machine, Surface Grinding, Lathe, CNC EDM & Wire EDM
Skills in processing injection moulding products (pipe fittings) from Thermoplastic Resins like PVC, CPVC, PP, PS & LDPE
An enterprising leader with skills in leading personnel towards accomplishment of common goals
Production Manager – Injection Moulding
Since Jan 2004
Company Profile: Mfgr of plastic bottles, closures, caps in UAE
Job Profile:
Played a key role in improving production by taking initiatives such as
Mold design improvements by increasing 4 Cavities 3-plate molds to 16 Cavities Hot Runner Molds with Air Ejection Systems
Purchased high tonnage capacity machines to accommodate larger molds with Closed Loop Energy saving Systems
Plant automation by fixing 3-Axis product take out robots
Minimizing defective products during machine start-up by identifying root cause with quick troubleshooting methods
Started with a small set-up with two machines, now expanded with more than 15 Injection molding machines with Robot Pick-up and energy saving servo control machines
Product design changed to reduce the part weight so that raw material cost can be reduced
Reducing machine cycle time by proper machine set-up and mold maintenance programs
Steered efforts in increasing productivity by 40% and reducing production cycle time by 15%
Engineer Production, Maintenance & Quality Control
Jun 2002 to Jun 2003
Company Profile: Manufacturer of building and construction materials and parts
Production In-charge – Injection Moulding
Oct 1999 to Oct 2001
Company Name: Al-Jawdah Co.
Attended training seminar on ‘Fundamentals of Injection Moulding’ conducted by SABIC held at Hotel inter-Continental, Riyadh, Saudi Arabia
Nominated as Internal Quality Auditor for implementing ISO 9002 conducted by National Inspection & Testing Co. Ltd. (FAHSS/TUV) Dammam, Saudi Arabia
Tool Room Engineer
Sep 1996 to Aug 1999
Company Name: Precision
Engineering Trainee Maintenance Engineer
Aug 1995 to Jul 1996
Key Result Areas:
Overseeing activities from conceptualization to execution including finalization of technical specifications, procurement / supply of raw materials, stage inspections, progress monitoring & manpower planning
Planning day-to-day production related activities and allocating work for achieving monthly production targets
Administering the entire plant operations including safe start-up, operations & shutdown of plant, troubleshooting and routine maintenance
Developing maintenance & operational procedures to increase the efficiency for implementing process standards and ensuring adherence to preferred standards
Deploying various methodologies for analyzing processes, recommending modifications to minimize escalations & rejection for realizing operational efficiencies, control costs and cycle-time
Performing cost & energy saving techniques / measures and modifications to achieve substantial reduction in R&M Expenditures within the assigned budget
Assuring product quality in terms of dimensions & finishing and giving approval of finished goods for final dispatch as per the ISO procedures
Carrying out scheduled mold maintenance programs including mold polishing & repairing
Executing of individual efficiency and incentive schemes for workers
Serving as Shift In-charge for the entire plant with the responsibility of handling entire supervision which includes production of each & every equipment and taking corrective actions as per the requirement to increase the reliability
My long-term goals involve growing with a company where I can continue to learn, take on additional responsibilities, and contribute as much of value as I can.
Targeting challenging assignments in Production Operations / Manufacturing Operations with a growth-oriented organization of repute in Plastics industry
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