• Gender: Male
• Age: 65
• Designation: Senior Manager
• Highest Education Level: Diploma
• Current Gross Salary: INR  1100000 /Annum
• Expected Gross Salary: INR  1500000 /Annum
• Preferred Country: India
• Notice Period: 90  Days
• Preferred Location: Anywhere In India
• Work Experience: 49.8 Year(s)

Education

Diploma in Mechanical Engineering Government Polytechnic, Aurangabad, Technical Education Board, Mumbai with First Class in 1979.
Computers & Industrial Automation from National Institute for Training in Industrial Engineering, Vihar, Mumbai with First Class in 1988

Skill Sets

ISO International Auditor
TS19469 System.
CAD / CAM / CNC Technology for mould making at CIPET
Attended several Management development programmes at IIT, Powai, Mumbai

Work Experience

Senior Manager
Since 1989
Company Profile: Manufacturer of plastic pallets, water storage tanks, doors and windows.
Job Profile:
Mould / Tool Development:
As Manager, lead the tool room team and Providing direction and leadership to mold design, mold manufacturing, mold repair, and fixture manufacturing; including people management, managing performance; addressing disciplinary issues manage mould making operations and specialised machinery for making high quality Moulds & Dies in committed Time, for various Processes of Thermoplastic / Thermosetting plastics. E.g. Extrusion, Injection, Blow moulds, Compression Moulds, & Thermoforming, Polyurethane moulds etc.
Competently translate Ideas/concepts into CAD/CAM designs, and subsequently into Product Application economically,
Design and develop moulds & Tooling, Jigs and fixtures, Clamps Guiding.
Identify and develop reliable and technically competent Vendors, Maintain the inventory of moulds, tooling, keep in perfect operating condition.
Monitor and control the inventories of spares, consumables.
Process Management:
Manage entire tool room operations from planning to delivery, execute the mould development process, Handle the Precision Machining and the metrological instruments for measuring and controlling the operations, keep them regularly under calibration.
Competency in preventive and condition based maintenance and repairs programme and ensure the Precision Machines are in perfect operating condition.
Correct, modify and tune if required the old Moulds/ Dies.
Mould Polishing, CNC Machines, Vertical Machining Centre, Wire-EDM, General and Heavy duty Machine tools operation and related software development.
Treat each mould as an individual project and deliver final product of required quality by managing the entire sequence of operations.
Interact with customers for resolving mould related issues, with design department for design finalisation.
Interact with, Organize Machine maintenance.
Quality Improvement:
Initiate various quality improvement, productivity enhancement projects, develop alternate/ new technology, improved processes
Ensure operations follow the QMS by undertaking internal audits in all departments including assembly and testing.
Take corrective action and preventive action on the discrepancies highlighted in the audits.
Continuously assess and correct the performance.
Human Resource Management:
Lead and guide the tool room team.
Train, guide and motivate the engineers and ensure their professional development.
Develop a capable and cohesive operations team of 56 members.
Major Achievements:
Designed & developed international quality moulds for Cummins USA.
Got the award of Excellence from Management
Studied and acquired expertise in processing techniques and design development of moulds making process.
Established a world class tool room
Visited Italy to see possibility to take over Telecom Company & Israel for metal cutting summit.
Attended Alucast conference at Mumbai
Enhanced the effectiveness of the processes and increased productivity.
Reduced cost by making manufacturing methods more effective.
Conducted Viva Voce Examinations for CIPET

Production Engineer
1987 - 1989
Company Profile: Engaged in the manufacture, design and supply of bulk material handling equipment, pollution control equipment and execution of turnkey contracts
Job Profile:
Production management:
Managed the machine shop production operations including project planning, scheduling and manufacturing.
Studied projects, drawings and fabrication of various Equipments & parts.
Guided & supervised the operations.
Dealt with Machine Shop & fabrication Shop Routine jobs as per standard systems, code & practices Upgraded and fine tuned tool room processes and reduced scrap level thereby increasing productivity.
Machinery maintenance & process up-gradation:
Organised T.P.M, preventive maintenance, initiated quality/ process improvement projects and automation.
As an internal auditor helped implement and maintain ISO: 9001-2000 quality systems, initiated corrective and preventive actions on the discrepancies highlighted in the audits.
Human resource management:
Trained, guided and motivated the staff and ensured their professional development.
Developed a capable and cohesive team of 40 members.
Major Achievements:
Achieved production targets.
Increased machine utilization and minimised the scrap rate by implementing safe and effective processes.
Developed latest manufacturing methods and increased productivity.
Brought the quality standards to the highest level.

Production Engineer
1981 - 1987
GEM General Equipments (P) Ltd.
Job Profile:
Managed complete factory production from job scheduling, process planning, and total control of factory producing Materials Handling Equipments & Machinery e.g Battery operated locomotives.
Fabricated heavy structures.
Handled processes like Surface Grinding, Profile Grinding, milling etc.
Trained, guided and assessed performance of subordinates.
Developed a capable and cohesive production team of 30 members.
Major Achievements:
Through dedication, sincerity & hard work acquired confidence of directors.
Competently handled labour problems
Controlled inventory, achieved production targets.

Trainee Engineer / Assistant Engineer
1979 - 1981
T Maneklal Machinery Manufacturing Co Ltd.
Job Profile:
Studied and acquired operational knowledge of processes in all departments & tool room machinery.
Imbibed the work culture and basics of factory operations.
Acquired operating knowledge of all
Gained hands on experience of operations like CNC Milling, Profile, Surface, Cylindrical, Tool and Cutter Grinding, Vertical Lathe etc.
Major Achievements:
As Trainee engineer, acquired basic operational knowledge of Multinational Company’s large tool room, which was a stepping-stone for future higher assignments and gainful experience.
Absorbed in company cadre as an Assistant Engineer after successfully clearing written & oral examination.

Future Goals

To take challenges along with growth