Ref. No. : CA - 9660 - (Production Planning - Plastic Products and Processing – with 28.5 years in Plastic Industry)

Education

Graduate Diploma In Management ISBM Thane Mumbai (Appear)
Diploma In Mechanical Engg. From Govt Polytechnic Dhulia (Maharashtra)
Board Of Technical Education, Mumbai.
H.S.C. From S.S.V.P.S. College Dhulia (Maharashtra) Board Of Maharashtra Pune .
S.S.C. From Swami Vivekananda Vidya Mandir, Pune.

Skill Sets

SAP-PP Functional Module Skill:
Demand Planning
Executing Demand planning, releasing Demand planning.
Demand Management.
Make-to-Stock production, Make-to-Order production, ATP Check
Production Planning.
Repetitive Manufacturing, Long Term Planning.
Material Master Record:
BOM, Work center, Routing.
Production Orders: Creating Production Orders. Carrying out Availability check. Scheduling and Releasing Production Orders. Confirming Production Orders.
Capacity Planning Elements.
Customizing: Shop Floor Control, Order Information System, and settlement of production order. Material master, Bill of Material, Resource, MRP.

Work Experience

Sr. Manager Opreations
Since August. 2010
Company Profile: A leading organization in plastic injection molding, Blow moulding, assembled of caps & closures, Skin printing works on bottles. Complete solution for bottles & Caps for cosmetic purpose. Our Customer is Loreal, Jonson & Jonson, Hindustan Lever, ITC, Godrej Saralee, etc.
Job Profile:
Proven track record of increasing revenues, streamlining operations, evolving process improvement strategies and industrial engineering techniques and creating a team work environment to enhance productivity innovatively for organizations.
Expertise in spearheading production operations keeping in view customer requirements and taking cost-saving initiatives to optimise efficiency of machines and enhance productivity.
Possess sound customer focus and satisfaction, coupled with an attitude of continual improvement and training for improvement.
For new developments in production & Maintenance.
Responsible for all day to day activities of Plant performance in regard to meet customer requirements through internal customers like Sales & Marketing.
Responsible for the plant quality through areas like Production, End Customer, internal customers in meeting their demands & delivery of best Products.
Production & Planning activities
Achieving the targets set as per Business Plan
Controlling Plant Maintenance to ensure & optimize plant efficiency through:
Possess sound customer focus and satisfaction, coupled with an attitude of continual improvement and training for improvements.

Manager Production
November 2009 - July 2010
Company Profile:Leading organization in plastic injection molding & Press sheet metal operation. Customers are General Motors India, LG India, JABIL Circuit India
Job Profile:
Production & Planning activities
To Maintain confidentiality of customer Design & development.& information related to Product.
Timely internal Communication
Ensure safe working practices are followed during manufacturing.
Ensure trained personnel carry out manufacturing Process.
Record & initiate corrective & preventive action.
Authorize to stop production in case of process or Product non conformities.
Develop the new projects & implement it.

Manager Plant Engineer
May 2003 - Nov. 2009
Ropa Plastics Pvt. Ltd..
Company Profile: Ropa is a leading organization in plastic injection molding, assembled of caps & closures and manufacturing hot runner mold temperature controller, opened in collaboration with WIRO Germany & Feller Engg. GMBH Germany.
Job Profile:
Responsible for all day to day activities of Plant performance in regard to meet customer requirements through internal customers like Sales & Marketing.
Responsible for the plant quality through areas like Production, End Customer, internal customers in meeting their demands & delivery of best Products .
Production & Planning activities
Achieving the targets set as per Business Plan.
Controlling Plant Maintenance to ensure & optimize plant efficiency through.
Zero Down time.
Preventive & predictive Machine maintenance & Electrical maintenance
Maintaining of Machine Spares.
Erecting & Commission of new Plants & Machineries.
Responsible for implementation & smooth running of company level targets of new business additions, this is achieved through:
Man Management.
Establishing Trainings needs for the workers & Associate Staff members.
Implantation of Quality systems.
Manufacturing of Hot runner mold temperature controller (from 2 zones to 60 zones) in Technical Collaboration with Feller Engg. GMBH, Germany.
Maintenance of Utility Plant (D.G. SET, Water chiller, Cooling tower, Air compressor).
Highlights of My Specializations:
Hot Runner system in moulds
Assembly lines Atomization
Plastic Processing
Problem Solving
Machine Maintenance
Project Management

Maintenance Engineer
June 1999 - May 2003
Precious Products (I) Ltd
Company Profile: A Commercial tool room organization for Hot Runner, Semi Hot Runner & Cold Runner mold manufacturing.
Job Profile:
Maintenance of Injection Molding Machines, Air Compressor, Water Chiller, Cooling Tower, Preheating oven and other appliance.
Wiring of Hot runner moulds, Maintenance of Hot runner Manifolds of up to 48 Cavity. Well versed with 60 channels (MCS WIRO), DME 12 channel, and Seiki sphere 6 Channel.
Other electrical, mechanical and Hydraulic problems
Maintenance of all office equipments like AC, Lights, Telephones Break-down and preventive maintenance of entire machine shop which includes Lathe, Milling, Surface Grinder, Cylinder Grinder, Jig Boring Machine, Radial Drilling Machine, EDM (Makino & Electronica), CNC (Decal Maho & Makino with Fanuc control) and Injection Molding Machines Feromatik .

Maintenance Technician
Duration: 1 Year
Vikrant Auto Parts
Company Profile: Manufacturer of Automobiles parts for Mahindra & Mahindra.
Job Profile:
Maintenance of all convenient machines and special purpose machines

CNC Engineer
Duration:2 Years
ZF Steering Gear (I) Ltd.
Company Profile: A leading organization manufacturing sector shafts and tooling of steering gear.
Job Profile:
Worked on CNC Machining center, CNC Turning center jobs included sector and tooling foe steering gear with Fanuc & siemens control.

Trainee Supervisor
Duration: 1Year
Dhananjay Industries
Company Profile: Supplies forging components for Tata motors, Pimpri, Pune.
Job Profile:
Production and maintenance. Breakdown Maintenance And Preventive
Maintenance of Automatic
Lathe CNC Turning (techno four) Hand Press and Hydraulic Press

Training Attended
Two weeks training completed in Feller Engineering, GMBH, and Germany for Advanced Hot runner mold temperature controllers.
One month Training completed in Feller Engineering, GMBH, and Germany for assembling, maintenance and handling of Hot runner mold temperature controller.
One week Kaizen Training completed for improving quality of work and brings discipline in our life.
6 months training for basic electrical.
ISO 9001-2008 Internal Auditor Training completed.

Future Goals

With sound technical knowledge and higher motivation, I look for a position at your esteemed Organization that will make me a valued member of a team to utilize my professional skills and make real contribution.

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