• Gender: Male
• Age: 56
• Designation: Senior Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Preferred Location: Chennai
• Work Experience: 23.3 Year(s)

Education

PGD-PP. Tech - Post Graduate Diploma in Plastics Processing Technology from Central Institute of Plastic Engineering and Technology (CIPET) in 1994
B.Sc.(Special Chemistry) from The American College (Madurai) with First Class in 1993.
D.C.S-Diploma in Computer Software from Ragini computers,Madurai.
Doing MBA through correspondence from Alagappa University.

Skill Sets

Achievement:
Completion of two months hard training in Korea successfully which help me to adopt any situations in process to take immediate action independently by adopting all the Korean work techniques and speed.
Established complete set up of testing lab in Kyungshin Industrial Motherson Ltd with new testing equipments to do lab test as per the HYUNDAI MOTORS INDIA LTD specifications. The lab is fulfilling the requirement of ISO/IEC 17025(General requirements for the competence of testing & calibration laboratories),
Launched Q1P1 for Hyundai Motors at Deltronix India ltd.

Work Experience

Production Manager
Since Aug 2007 till date.
Company Profile: It Is A One Of The Leading International Manufacturer Of High Quality Polypropylene Compounds For Automobiles
Job Profile:
Overall production control & production planning with respect to the customer requirement and timely supply.

Manager - Quality Assurance
From Nov 2006 to Mar 2007
Company Profile: It Is A One Of The Leading International Manufacturers Of High Quality Writing, Drawing And Coloring Implements.
Job Profile:
Overall quality control & quality assurance responsibility, customer co-ordination, Sub-vendor development, Quality presentation at customer end, Overall control of quality system management & environmental safety.
Products:
Plastic Injection molded stationary products such as ball pens, multi markers, white board markers & geometry box.
Machine:
L&T / Demag fully automatic CNC toggle type hydraulic injection molding machine from 100 -200 tonnage,

Manager - Operations
From May 2006 to Oct.2006
Deltronix India Ltd.
Company Profile: Supplying carbon canister to Hyundai motors India ltd. This company is holding ISO/TS 16949 certification
Job Profile :
Overall plant responsibility, customer co-ordination, Sub-vendor development, Quality presentation at customer end, Quality and production control, Dealing with central excise & sales tax Officials for RG Returns & sales tax payment, Bank transactions, Handling plant accounts, Controlling machines & equipments maintenance activity, Manpower management, Overall control of quality system management.
Product:
Carbon Canister assy. for fuel filtration & effective utilization of fuels for
Hyundai Motors.
Machine:
Cincinnati Milacron fully automatic CNC toggle type hydraulic injection molding machine (SIGMA 110),

Quality Assurance Officer cum testing lab in-charge
From Feb.2004 to May.2006
Kyungshin Industrial Motherson Ltd
Company Profile: Manufacturing integrated wiring harness and supplying to Hyundai Motor India Ltd. Holds various certifications such as QS 9000, ISO 9001, ISO/TS 16949 & ISO 14001.
Job Profile :
Environmental and durability test for injection molded plastic components,
Mechanical and chemical test for plastics, Microscopic analysis of crimped terminals using ultra modern vision system, Maintaining the customer specifications & drawings, Performing vendor process audits, Preparing the initial sample assurance report (ISAR) for components, Overall responsibility for maintaining the plastic testing laboratory & instruments, Analyzing the component related complaints from production & supplier, Verification of corrective actions taken by the suppliers for process audit and Product nonconformance, Monitoring the effectiveness of corrective actions taken by the suppliers for process audit and product nonconformance, Random audit of supplier parts quality, Verification of supplier production part approval process (PPAP) documents & reports such as flow chart, control plan, failure mode & effect analysis (FMEA), Measuring system analysis (MSA), statistical process control (SPC), Overall responsibility of control of lab equipments & instruments
Process:
Cutting, crimping, Sub assembly, Final assembly, circuit checking,
Lab testing & parts inspection.
Product:
Integrated wiring harness to Hyundai motor India ltd for all car models.

Quality Controller
From May 2001 to Feb.2003
Roto Packing Materials Industry
Job Profile:
Responsible for the lab test for BOPP & PE film, Printing Inks, Adhesives, Double ply & Triple ply Laminates& Aluminium foil. Lab test for solvent ethyl acetate. Tensile test for film, Thickness test, Surface Treatment test, Drop test, Drop impact test, Co-efficient of friction test, Sealing test, Bond test, Elongation test, On line quality inspection such as dimension, Printability,Patches,Improper curing of laminates ,Printing. Final inspection, Finished goods, In coming raw material inspection, On line quality report, Implementation of ISO quality procedure, Point-outing non-confirmation activity & report, Internal quality audit, Rotogravure print. Check up, Proof reading, Cylinder check up, Repeat check up, inspection at slitting, checking competitor sample, Analyzing customer complaints, Test for solid content, Grammage test, Gas chromatograph test for solvents.
Product
Laminated double & triple layer printed pouch for snacks & crackers
Triple layer aluminium foil laminated pouch for fruit juice & soft drinks
Plain solvent less & solvent base laminates, 4.Surface print wrapper

Quality Controller
From Jun.1998 to July 2000
United Plastic Product Co. Ltd
Process: Blown film extrusion, final inspection, Lab testing.
Job Profile :
Responsible for process control & lab test for Polyethylene & Polypropylene blown film extrusion such as Tensile test, Thickness test, Surface Treatment test, Melt flow index test, Drop test, Drop impact test, Co-efficient of friction test, Sealing test, Bond test, Elongation test, On line quality inspection such as sealing, Dimension, Printing. Final inspection, finished goods, incoming raw material inspection, on line quality report, Implementation of ISO quality procedure, pointing out non-confirmation activity & report, internal quality audit.

Product:
Trash bag,
Vacuum bag,
carry bag,
Printed bag
Poultry bag,
Ice bag,
High thickness tube for raw materials

Supervisor
From April.1996 to Nov.1997
Polytrusion Pvt. Ltd
Process: Rigid PVC pipe extrusion.
Job Profile :
Process control:
Setting up of machine with proper temperature setting for the required production with required size of pipes, Controlling Initial problems and On-line trouble shooting during the pipe production. Pull of speed control, cutter setting, and controlling pressure for pressure sizing and vacuum sizing etc.
Production control:
Raw material preparation for the required pipe size and quantity, Taking highest production quantity by monitoring the production throughout the production process by eliminating the on-line process problem immediately in order to achieve the daily targeted quantity with effective utilization of machine, method, material and man power. Always focus on the highest production or increasing production continuously.
PVC compounding:
Compounding the raw material as per the production status with respect to size and type of PVC pipes with required quantity.
Machine Maintenance:
Preparation of monthly machine maintenance schedule, Verification of machine maintenance periodically, Check list for spares and tools.
Records and reports:
Maintaining production report for raw material consumption and production quantity for every shift, Mention and monitoring all process problems in the production report for corrective actions .Giving a copy/status of daily of the daily production to the higher officials.

Quality Management:
Keep track of all the reports and records, Preparing standard operating procedures, work instruction, flow chart for easy adoption of process and method. Preparing monthly production report, monthly performance report that is measure of performance, Applying statistical process control and monitor. Conducting internal process audit, conducting production and process improvement meeting. Awareness training to the concerned person if require in order to increase the production capacity. Preparation of audit check sheet for house keeping. Employee motivation for production etc.

Lab test:
Lab test for PVC pipes such as dimensional check, visual check, reversion test, resistance to sulphuric acid test, stress relief test, internal hydrostatic pressure test, impact test, tensile test etc, Incase any deviation arise in the test report, immediate action will be taken as a corrective action. Preparation of lab report and maintaining it as record for future reference.

Product:
Potable water uPVC pipe, 2.PVC socket, 3.PVC casing pipe

Supervisor
From Nov.1994 to April.1996
Jain Irrigation Systems Ltd
Process : Plastic sheet extrusion, injection molding.
Job Profile :
Process control, Production control, Manpower management, Raw material preparation for production, Follow up of production schedule, On line inspection, Product testing, On line testing, On line process trouble shooting, Preparation of production report, Finished goods report, Packing, Follow up of ISO 9001 procedure, Implementation of ISO quality system, Plant house keeping, Implementation of preventive maintenance.

Product:
Poly carbonate solid sheet with &without UV coating (100% export)
Poly carbonate profile sheet with UV coating (100% export)
Poly carbonate corrugated sheet with UV coating (100% export)
PE injection molded drippers for irrigation

Future Goals

To contribute my experiences, abilities, knowledge to implement a system and process with increasing productivity in the area of quality & production through total involvement, effective utilization of man, machine, material & method, compliance to applicable legal and other requirements, prevention of defects, continuous improvements, customer satisfaction,