Ref. No. : CA - 11406 - (Production Planning - Plastic Products and Processing – with 36 years in Plastic Industry)

Education

EMBA-Operation Management from IIBMS Mumbai
Diploma in Production & Productivity Management from Quality Environment, Pune
Diploma in Business Management (Operation Management) from IIBMS, Mumbai
Diploma in Mechanical Engineer from Nilratna Institute Of Technology from Pune, India
B.Sc (Chem.) from Mumbai University
H.S.C – Pune Board
S.S.C – Pune Board

Skill Sets

Strategic Planning
Production Management
Plant Management
Operation & Maintenance
Process Engineering
Quality Assurance
Purchase
Vendor Development
Cost Control / Reduction
Erection & Commissioning
Administration
Resource Management
Project Management
Team Management
Relationship Management

Work Experience

Plant Manager
Since Jan. 2010
Company Profile: Leading PE and Flexible Packaging material manufacturing company in U.A.E, Consist of fully automatic Multi Layer film Extrusions (3 Layers-5 Layers from REIFENHAUSER) with High Output Machineries, 5Layers POF shrink film plant from Technocoating, Flexographic CI Printing (8 color Automatic from W&H), Gravure Printing (9 color Automatic Electronic shaft from Cerutti), Lamination (Super Combi 3000 from Nordmecanica), Cutting machines from Hemingstone, ELBA, Timec, Mamta Engg & AMUTEC.Manufacturing of all kinds of Lamination films, Shrink Films, Barrier Films like Nylon and EVOH and PP, POF films, Pallet Covers, Shopping bags,Trash bags and food application products for the various demanding applications.
Job Profile:
Responsible for the performance, compliance, people management and communication of the business.
In charge of the day-to-day running of the plant activities.
Encouraging and maintain a positive working environment.
Budgetary control.
Team building.
Project management.
Business development.
Recruitment and training of staff.
Coordinating with various departments like Sales, Production, Purchase, Stores, and Maintenance to Increase the Production, and decrease the down
time & Wastage.
Planning for each and every stage from Raw materials to Finished Products
Implementing New Systems to achieve Maximum Production
Innovations for new specialty films & laminates.
New Formulation to be created according to the Customer Requirement and give approval for Bulk Production.
Visit Customers to understand the quality problems and then to meet their quality needs.
Investigate upon customer complaint and resolve it with permanent solutions
Forecast ideas and suggestions and Implementation.
Scheduling the preventive maintenance for machines and utilities

Achievements:
Innovate for equivalent of CPP from Blown film.
Innovate the formulations for Poly Olefins (POF)
Innovate the formulations for Five Layer Barrier Films like oil packaging and Dates packaging (Thermoforming).
Innovation in flexible laminates.
Innovate specialty films for ACP & Profile panels
Innovate the Non glue base films.
Innovate the PE Films for self adhesive labels.

Vice President- Operation
June 2009 – Dec 2009
Company Profile: One of the Leading Manufacturer of PE stretch films, PVC cling films, Surface protection & all types of lamination films. Added to this JFL is also supplying all kinds of adhesive tapes & Paper cores. Multi layers Blown film from Reifenhauser, Collines & Rajoo Engineering. PVC cast line from MACRO Engg., Surface Protection coating lines from Slitcoat,Three layer Cast lines for PE Stretch from Collins-Italy

Sr. Manager Tech. Services
Dec. 2008 – May 2009
Pioneer Extruder Pvt Ltd, is one of the Leading Manufacturer of Aluminum metals tubes & crowns. Also supplying Seamless, Lamitubes & Caps.

Plant Manager
March 2006 – Dec. 2008
Alpha Plastomers Pvt. Ltd., one of the leading Manufacturer of PP/PE, POF shrink films, PE stretch Films, PET Preforms, Bottles, Caps & Closure in India. Having 5 Units of PET manufacturing. Five layers POF line from MIDPAC-China, Three layers line from Rajoo Engg. & TQPP lines from Rajoo Engg. & Cutting machines from Mamta Engg.

Achievements: Successfully set up first project in India for POF shrink film & three layer blown line From M/S. Rajoo Engineers for liquid PIB injected for stretch films

Production Manager
Aug’ 2005 - Feb’ 2006
Shansco Multipack Pvt. Ltd.
Achievement:
Successfully dismantled, installed & commissioning of Reifenhauser Five layer lines.

Deputy Production Manager - Extrusion
July 1992 – Aug. 2005
Essel Propack Ltd.,- a well established company of ESSEL Groups Globally, an ISO 9002 Certified and its own established HMP (Harmonies Manufacturing Practices) world’s largest Lamitube tubes manufacturing company offering services to global market for their collapsible multilayer Lamitube needs. Also manufacturing co-extruded plastic tubes, Flexible Packaging wrappers, ID card laminates, Injection molded caps & Blown Films to meet needs of various customers. Three layers Blown films form Reifenhauser, Mono layer blown film from Reifenhauser, Three layers Blown
film from Bielloni & Tandem double headed eaxtrusion lamination from Sumitomo.
Achievements:
Ever Lowest wastage achieved in Blown film (0.9%) & in Lamination (6%) in Essel propack history & deserved the presidential award for the same.
President award winner for increasing productivity by 20% in Blown lines by modifying bubble cooling system.
Installation of four blown film lines from Reifenhauser & Bielloni Castello.
Three times President Recommendation awards for outstanding performance.

Foreman
Aug. 1988 – June 1992.
Mazda Enterprises Ltd., having first five layers Blown film line from Reifenhauser in India. Six color printing with slitting. Manufacturing of all types of films.

A result-oriented professional with 24 years’ experience in Plant Operation
Currently associated with Emirates National Factory for Plastic Ind. LLC. Sharjah (UAE) as a Plant Manager. Understanding Production / Quality /Planning / Maintenance /Customer service / Innovations, Projects & various methodologies.
Proficient in managing various process operations and control the operation as per the set standards and experience of developing procedures for operational and marketing excellence to achieve organisational objectives.
Proficient at maintaining cordial relationship with customers, ensuring quality and service norms to
Achieve customer satisfaction & business relation.
Conversant with quality standards like ISO 9001:2008, EMS 14001:2004 & OHSAS 18001:2007. GMP,HMP & KAIZEN
Skilled at planning & scheduling work, establishing systems, setting goals & standards, identifying & solving problems/ conflicts, making decisions and weighing risks are the strength area.
Strong analytical, problem solving & organizational abilities.
Overseeing production, quality & plant related tasks inclusive of planning, procurement, assembly, control and troubleshooting for achieving the planned periodic schedules.
Marketing Skills and Market study with product Development as per customer requirement.
Spearheading activities involving working out various requirements & monitoring overall plant operations for ensuring timely completion.
Devising preventive & breakdown maintenance schedules for improving overall reliability and safety.
Studying drawings, plans or patterns of structures to be made or repaired as per requirements. Marking out shapes and other measurements on the metal.
Conducting failure investigation analysis to identify gaps & take corrective measures so as to reduce equipment downtime & maximise plant availability.
Monitoring and optimising processes and troubleshooting problems in coordination with the other departments and improving efficiency.
Identifying areas of obstruction / defects and conducting service and repair to rectify the equipment through the application of troubleshooting tools.
Anchoring erection & commissioning of machines & equipment and ensuring completion of project in minimum turnaround time effective resource utilisation to maximise the output.
Managing budgeting, getting approval, technical negotiations and finalising the orders for capital equipments.
Leading, mentoring & monitoring the performance of team members to ensure efficiency in process operations and meeting of production targets.
Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team members.
Establishing quality standards, implementing stringent quality control systems to enhance quality of products and reduce rejection level through continuous up gradation of ISO systems to observe better compliance in line with changing market/ customer requirement.

Knowledge Gained During Service Period:
Well Trained & Through knowledge on Extrusion Blown & Lamination (Hands on experience)
Through knowledge on POF,Printing,Bag making, Slitting process, Folding & plastic recycling
Coordinating with C & I(Creativity & Innovation) team for development of process, machine, material
Exposure to ISO 9000, SQC Process
Well exposure to GMP (Good Manufacturing Practices) & HMP (Harmonize manufacturing practices)
Well exposure to attending machine breakdowns, Preventive & Predictive maintenance activity
Well exposure to the supply chain process (which covers Machine Loading, Priority fixing, Material Arrangement etc.
Well exposure in data analysis, corrective & preventive actions.
Well trained to handle the workmen for better result
Well trained in solving the problem by adopting SQC technique.
Well trained in Internal Auditor For ISO 9001 Quality System & EHS

Future Goals

To achieve the highest level in industry.

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