• Gender: Male
• Age: 56
• Designation: Senior Manager
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  800000 /Annum
• Expected Gross Salary: INR  1100000 /Annum
• Preferred Country: Kenya, Tanzania, Thailand, India
• Notice Period: 30  Days
• Work Experience: 32.2 Year(s)

Education

One year Post Graduate Diploma in Plastic Processing Technology from CIPET Ahmedabad (Gujarat) with B Grade in 1990.
One year Diploma in Production & Operation Management from All India Council For Management Studies, Chennai with First Class in 1997.
Bachelor of Science (1989) with First Division from AJMER University, Rajasthan.
12th from Board of Rajasthan with Physics, Chemistry, & Mathematics.

Skill Sets

Specialization Training And Projects:
Hydraulic, Electrical, Pneumatics maintenance of processing machine (Short term Course organized at Ahmedabad).
Project on Plastic in Packaging.
Machine Maintenance & Processing Training on WELTECH M/C. (Short term course organized at Weltech Machinery Ltd, Hongkong)
PF Series Training Course Completed in NISSEI ASB MACHINE COMPANY LTD, JAPAN.

Work Experience

Sr. Manager ( Technical )
Since Jan. 1991
Company Profile: Manufacturer of all types of PET bottles, containers, jars etc using advanced Injection Stretch Blow Molding
Working Exposure:
Production planning and producing time bound production without compromising with quality.
Experience in different kinds of molds such as Hand Molding, Injection molding and Stretch blow molding
Molding changing of Injection Molding machine and ISBM (AOKI), SBM.
Parameter setting on ISBM Machines.
Exposure to Auxiliary Equipment like Compressor, Chiller, Drier
Trouble shooting processing products and materials.
Manpower and shift handling & House keeping.

Single stage stretch blow molding machine
ASB50, ASB250, ASB250EXHII, 70 DPH, 70DPH –V2, 70DPH –V3,
ASB650NH-II, ASB650EXH, AKH80, PF3-1B,
Two stage blow molding machine Sidel.
Injection Molding Machine
SP – 95
SP - 165
Handeling All Production, Utility, Mold/ Toolroom Activities.
PRODUCT: * 20 mm neck 30ml to 120mm neck 6000 ml Bottles & Jars in PET material.
1 Kg HORLICKS & 500 BOOST Jar in PP material
PP CAPS 48MM TO 97MM NECK

Key result area - ( Job Profile)
Production Planning & control:
Planning day –to-day activities, production schedules, implementing 5 s tools and allocating work for achieving of monthly production targets of various blow molding & injection machines.
Preparing production plan for production department (Material mixing, mold ) as per customer requirement.
Monitoring production entailing daily mold change, color change, mold insert change, keeping control over activities and analyzing processes for stabilization thereby ensuring smooth operations.
Coordinating with sales & marketing dept and providing feedback on market requirements to initiate new product development.
Planning of prime plastics raw material & forwarding it to centralize procurement department after approval from general manager HO.

Process Engineering:
Planning raw material for preheating for subsequent production with process parameter adjustment during mass production. Interaction with QA during quality issues with all molds prior mold change.
Preparing mold for repair and follow up all activities with tool room with car-corrective action request for repair of moulds like mold testing prior to mass production and approval.
Handling various resins for injection & Blow molding.
Setting up production parameter for various molded products.
Preparing reports entailing daily production state reports material scrap & weekly machine productivity reports.

Alternate Sourcing Vendor Development:
Identifying & developing cost effective vendor/supplier base for cost effective procurement of, spares and consumables.
Working in close coordination with vendors for detailing them on quality requirements and finalizing the quality plan. Developing alternate vendor sources for cost-effective procurement & optimizing inventory hold up.

Improvement in Process to increase profit:
By Understanding the end use of the product by the customer weights of several products were reduced up to 11-12% using same material.

Cost Saving Initiatives:
Reviewed post molding operation in plant & trained casual employee to get the work done, thus replaced permanent employee & used them for other better & skill job.
Conducted the study of cycle time of more than 15 products & increase production efficiency by 15%

Polymer Processing Materials Handled:
Polypropylene
Polyethylene
Polyester (Polyethylene terepthlate)


Shift Engineer
Aug to Dec 1991
Jajodia Industries Ltd

Future Goals

To hold a position of responsibility in an organization with an opportunity for self development.