• Gender: Male
• Age: 51
• Designation: Senior Manager
• Highest Education Level: Diploma
• Current Gross Salary: INR  950000 /Annum
• Expected Gross Salary: INR  1200000 /Annum
• Preferred Country: India
• Notice Period: 60  Days
• Preferred Location: Maharashtra In India
• Work Experience: 30.3 Year(s)

Education

MBA From IGNOU.
Post Graduate Diploma In Plastics Processing Technology From CIPET, Lucknow
Post Graduate In Science From Bhopal University
Diploma In Business Management From AIIMAS, Chennai 2000.

Skill Sets

Rubbers, Compounding, Thermoplastics, Thermoset plastics, Polymer composites, Resins, Engineering plastics, Thermoplastic Elastomers, Fibres, Lubricants, Fillers, Adhesives etc.
Injection Moulding, Compression Moulding, Thermoforming, Vacuum Forming, Extrusion, Calendaring, etc.
Universal Tensile Machine, Charpy Testing machine, Heat Deflection and Softening Point Testing Machine, Impact Tester, Specrometer (Hunter Lab ).
ZSK58MM, Steer, Fressia Macross, K-Tron Feeder, Brabender Feeder Operation & maint. etc.

Work Experience

Sr. Manager - Production & Planning
Since April 2008.
Company Profile: Leading manufacturer of high quality Re-inforced Polypropylene compounds, Thermoplastic Elastomers and Fibre Re-inforced compsites.
Job Profile:
Looking after Production activity, System audit, System improvement based on Customer complaints & internal rejection, Process Validation, Implementation of CAPA, Publishing of daily Quality Dashboard to Top Management, Weekly report, Production planning, Process operation, Process improvement, Compliance of New Product Introduction, modification of documents based on latest improvements etc.
M/c Process-
Extrusion Process ( PP/NYLON compounding )- ZSK Mega 58, Steer Mega 58, Berstoff, K-TRON feeder, Brabender feeder, Dispersion Kneader, Banburry mixer.

Senior Executive
June 1999 - April 2008
Company Profile: Leading Manufacturer of Thermoplastic Polyolefins (TPOs), Thermoplastic Elastomers (TPEs), and engineering plastics blends
Job Profile:
Planning day-to-day activities, production schedules, implementing 5 S & 3C tools and allocating work for achieving of monthly production targets.
Minimizing performance bottlenecks for achieving high productivity with optimization of men, material & machine.
Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them.
M/c Process- Extrusion Process (PP compounding)- ZSK Mega 58, Steer Mega 58, Berstoff, K-TRON System, Dispersion Kneader, Batch Compounding.

Projects Worked on:
Six Sigma Project on reduction of Line Rejection .
Lean Manufacturing Project on increasing productivity by Synchronising different operations, Changing process layout, & by reducing WIP, Finished Goods to avoid handling & rejections.
Development of cost effective Melt Sheet by using Polymeric fillers & wood dust.

Engineer (Production & QA)
June 1998 to June1999
Maniyar Plast Ltd,
Company Profile: Manufacturing Plastics Moulded Furniture
Job Profile:
Production planning, manpower handling, Moulded Furniture Testing –drop test, weight testing, material testing, Process Related problem, m/c maint. with Maint. team.
Injection Moulding-
Italtech moulding m/c- capacity 1000T, 800T, 600T,
Germany m/c –UBE-1000T, 800T, 400T,
Windsor, Mafatlal 200T, Nissei 400T
Extrusion Process - woven sacks plant.

Quality Assurance:
Establishing quality standards and implementing stringent quality control systems to enhance quality of products.
Overseeing QA activities e.g. inspection & testing of raw materials, in-process & finished products, calibration of measuring & test equipments.
Implementing Defect and Rejection Control, FMEA, Control Plan, SQC, PPAP, APQP, MSA, Corrective & Preventive Action, ISO:14001, OHSAS:18001, Pareto Diagram, Cause & Effect Diagram, Lean manufacturing Projects, etc.
Monitoring adherence to quality systems and comply with quality standards of TS:16949, ISO:14001 & OHSAS:18001 and maintaining requisite documents.
Executing QC tools for process engineering and working towards zero defects by implementing SQC.

PPC:
Planning day-to-day activities, production schedules, implementing 5 S & 3C tools and allocating work for achieving of monthly production targets.
Minimizing performance bottlenecks for achieving high productivity with optimization of men, material & machine.
Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them.

Process Planning:
Planning, implementation & monitoring of technological changes to enhance productivity.
Modifications in equipments, process flow, working practices, consumables, power etc for controlling & reducing conversion cost per unit produced.
Executing cost saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.

Operations:
Implementing inventory control measures to reduce obsolete stock keep tab on slow-moving items and achieve reduction in inventory management cost.
Overseeing house-keeping, safety as well as shop-floor operations.
Manpower handling

New Product Design:
Interfacing with R&D for necessary modifications in component design.
Preparing technical proposals, product structures and drafting Technical Operation Standards based on original design inputs to facilitate smooth mass production.

Academic Projects
Project Title: “ Feasibility Report on Tape Manufacturing Process. & Manufacturing Process of Tooth Brush
Organization: Central Institute of Plastics Engineering & Technology Lucknow
Duration: 2 Months

Future Goals

To be factory head/ operation heads achieving organisational goal