Ref. No. : CA - 10867 - (Production Planning - Plastic Products and Processing – with 36.4 years in Plastic Industry)

Education

Short Term Course in Manufacturing from ECIT, Mumbai in 2003
Part Time 10 month Diploma in Computer Applications from NITIE, Vihar Lake, Mumbai in 1990
Part Time Course in Computer Aided Graphics from Shri Bhagubhai Mafatlal Polytechnic, Vile Parle, Mumbai, India in 1989
Advance Technology Course in Tool Engineering (Post Diploma of 2 years) from Shri Bhagubhai Mafatlal Polytechnic, Vile Parle, Mumbai in 1984
Diploma in Plastic Engineering from Shri Bhagubhai Mafatlal Polytechnic, Vile Parle, Mumbai in 1981

Skill Sets

Adept at managing Design Engineering operations involving design & development, developing detailed drawing for machining / fabrication, co-ordination with internal departments, process developments, interfacing with vendors, etc.
Skilled in the developing method and design studies on processes, equipment and tooling; monitored the development of tooling items, from designing, manufacturing and commissioning.
Expertise in introducing and promoting best manufacturing practice in terms of improved productivity.
Skilled in designing and manufacturing of Blow Moulding Machine, Two Station Double Extruder, Fixtures and Tools in machine tool, Plastic / Polymer industry.
Familiar with Vacuum Technology / Vapour Absorption Machines.

Work Experience

AGM – Operations
Since March 2011
Company Profile: Leading manufacturer of technically driven innovative products catering to growing industry segments like, Industrial Packaging, Automotive Components, Healthcare Products, Infrastructure / Construction related products, Material Handling Solutions & Composite Cylinders.

Manager – Production Engineering
Aug. 2007 - Feb. 2011
Company Profile: Premier engineering solutions providers and project specialists. Offers engineering solutions for a wide spectrum of industries in areas such as heating, ventilation and air conditioning, refrigeration, electro-mechanical projects, textile machinery, mining and construction equipment, materials handling equipment, water management & treatment, cold chain solutions, building management systems, and indoor air quality
Job Profile:
Steering complete Design & Development & Tool Room activities for developing SPMs, Fixtures, Tools, etc.
Selection, cost estimation & negotiation of various capital goods, mechanical & labour jobs.
Performing inspection of capital goods before acceptance.
Responsible for effective plant layout for smooth development process.

Manager – Technical
May 2006 - Aug. 2007
Nov. 2004 - July 2005
Time Technoplast Limited
Job Profile:
Interpreting designs for development and manufacturing of Blow Moulding Machines & Moulds.
Developing overall plant layout and overseeing functions with a team of 4 Engineers.
Performing cost estimation & negotiation of various capital goods, mechanical & labour jobs.
Identifying and developing vendors for strategic souring of components at lowest cost.
Conducting regular inspection & monitoring quality control of products developed.

Attainments:
Successfully designed and developed Machine Structure & Clamping unit for Blow Moulding Machine with capacity of 200 litres.

Ask Me Software Manager
July 2005 - May 2006
Share Trading Personal Business

Share Trading Personal Business May 2002 – Nov. 2004

In Charge – 3 Units
July 2003 - Sept 2003
J. D. Exports
Job Profile:
Overseeing complete technical and commercial matters except Excise and Government matters.

Executive - Marketing Technical Services (Polymer)
Oct. 1990 - May 2002
National Organic Chemical Industries Limited (NOCIL), Petrochemical Division
Job Profile:
Spearheading the overall operations encompassing product development, process improvement and technical support to customers with the help of :
CAD & CAE Centre
Processing Section / Laboratory.
Chemical laboratory.
Ensuring adherence to ISO 9002 standards and maintaining development records.
Controlling 3 employees inclusive of machine operators and draughtsman.

Design Engineer - Corporate Research and Development
Jan. 1985 - Sept. 1990
Voltas Limited
Job Profile:
Undertaking entire activities for design and development of:
Injection moulded components in Room and Car Air Conditioner.
Machines / tooling and accessories for machining the Refrigerator Component with 1 draughtsman.

Attainments:
Successfully designed and manufactured 9 nos. of Injection Moulds using Mould Flow for room and car air conditioner components worth of about Rs. 50 lakhs.

Trainings Attended:
Formac Engineering Limited, Kanjur, Mumbai ( 5 months )
Mahindra & Mahindra Limited, Tractor Division, Kandivali, Mumbai (12 months)
Garware Plastics & Polyester Limited, Vile Parle, Mumbai ( 6 months )
Formacators, Andheri, Mumbai ( 6 months )

Core Competencies:
Tool Design & Development:
Developing new products from designing validation of design, trials & testing and commencing production along with handling related documents & formalities.
Designing & manufacturing jigs, fixtures & cutting tools, including design and reviews.
Recommending design modifications based on client requirements.
Monitoring product quality & impact of design modifications on product features.
Writing technical documentation, describing the specifications/usage of products.
Executing the responsibilities of tool development, periodic assessment of vendors & contract review.
Analysing the problem on product and offering solution to the customer for product modification considering the tooling aspects.

Process Improvement
Ensuring the proper use of all the available resources to bring in maximum output.
Identifying areas of improvement and recommending process modifications to enhance operational efficiencies of machine/ equipment and achieving higher productivities.
Establishing control procedures to monitor the output; validating performance of those manufacturing processes that may be causing variability in the characteristics of in-process material and the product.

Manufacturing Management
Devising new process concepts for production optimization, yield improvement and formulating guidelines for the sequencing of manufacturing activities on the assembly line & shop floor processes.
Implementing manufacturing excellence work process, standards & systems to improve manufacturing performance in sustainable way.

Vendor Development
Finding cost effective vendors for tool development & production to fulfil local as well as Global requirements, budgetary targeted parts cost and negating for the same.
Assessing & developing new vendors for supply of moulds & machine tool / blow moulding machine components, fabricated structure and fixtures.
Monitoring quality control, making acceptance report & guiding vendors for critical components.

Team Management
Directing, leading and motivating workforce.
Rendering technical guidance to the staff, handling shift management activities and appraising the member’s performance.
Resolving interpersonal issues & working towards a harmonious work environment.

Notable Accomplishments
Played a major role in design and development of:
Moulds for room & car air-conditioner components.
Two Station Double Extruder Blow Moulding Machine (200 LIT) and Blow Moulds.
Spearheaded design and development of moulds for industrial components identified by marketing like Gear & Castor wheel.
Dexterously designed and manufactured 2 ‘Transfer Lines’ including various types of special purpose machines to machine compressor component worth Rs. 10 crores.
Introduced new concept in painting through development of Mobile Paint Booth.
Pioneered the development of 7 new applications using UHMWPE.
Worked on polymer testing and interpretation of results and apply in processing of polymers.
Conducted technical analysis & cost estimation for purchase of capital goods including machines, moulds, fixtures, etc. for local & overseas projects worth about Rs. 8 crores.
Administered installation and commissioning of:
2 nos. of Injection Moulding Machines.
1 nos. of Blow Moulding Machine.
1 nos. of Palletising Plant under Modernisation Program.

Future Goals

Sr. Manager – Machine tool, Product Design, Design & Development,
Vendor / Process development

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