• Gender: Male
• Age: 42
• Designation: Senior Manager Production
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  1450000 /Annum
• Preferred Country: India
• Notice Period: 60  Days
• Preferred Location: Odisha
• Work Experience: 19.6 Year(s)

Education

MBA in operation management from Manipal University - 2012

Skill Sets

Computer skill –Handy in Ms. Office (Word, excel, Power point), Auto card and internet application
ERP System – Working on ERP system ORACAL & SAP

Work Experience

Senior Manager Production
From June-2016 – till date
Company profile- leading manufacturer of plastic household items

Job profile-
Leading the total production activities including planning, production, packing and supply chain.
Responsible for total production activity production and Assembly line through effective OEE.
Monitoring the outputs, dispatch deadlines, manpower productivity, unit costs, inventory stock levels, shortages against customer orders.
Working in implementation of QMS systems for continuous improvement.
Working in customer MSA audit during development.
Leading the development projects, new product, new machine, automation, and assembly line set up and plant set up etc.
Implementing 5S and visual management in plant.
Lading the 5S and visual management activity.
Maintaining plant safety as per EMS & OHSAS system requirement and take the required countermeasures to improve plant safety.
Handling customer complaint and take it’s corrective and preventive Action (CAPA).
Leading the KAIZEN team for improving Quality, cost and delivery (PQCDM)
Inventory management and maintaining the FIFO in plant through JIT system.
Leading the improvement and automation activity like CFS (central feeding system), Robotic programming.
Preparing monthly MIS report and taking corrective action for any under achievement
Leading the team of 200 peoples, defining KPI’s of subordinates and monitoring their skill through skill matrix define their KRA and improvising their moral through training and motivation.

Dy. Manager Production
From (May-2015 – june-2016)
Company profile- leading manufacturer of all kinds of Automotive parts and directly supply to Automotive

Job profile-
Total production planning including production and assembly line by making MRP & MPS.
Responsible for total production activity production and Assembly line through effective OEE.
Leading the JIT ( pull system )
Working in implementation of TS-16949 QMS systems for continuous improvement.
Working in customer MSA audit during development.
Participate in six sigma project as a group leader
Monitoring daily basis OEE and PPM take its counter measures.
Leading the QDC activity to reduced the change over time.
Leading the development projects new tools trials and making PPAP & APQP.
Problem solving and quality enhancement through different quality tools
Lading the 5S and visual management activity.
Working on EMS & OHSAS system requirement and taken the required countermeasures.
Handling customer complaint and take it’s corrective and preventive Action (CAPA).
Leading the KAIZEN team for improving Quality, cost and delivery (PQCDM)
Inventory management and maintaining the FIFO in plant through JIT system.
Leading the improvement and automation activity like CFS (central feeding system), Robotic programming.
Preparing monthly MIS report and taking corrective action for any under achievement
Leading the production team of 200 peoples, making subordinates skill through skill matrix define their KRA and improvising there moral through training and motivation

Badve engineering Limited
Designation: -Assistant Manager Production (Mar-2013 – may-2015) report to Plant Head

ANCHOR ELECTRICAL PVT. LTD. (A member of Panasonic group)
Designation: - senior production engineer (June-2010 to march-2013) report to Production manager

Gold Medal Electrical Pvt. Ltd.(Mumbai)-Production Engineer –May-08 to July-10

Meccanica plast pvt. Ltd. (Mumbai)-Production Officer- feb-06 to Apr-08

Baijnanth plastic pvt. Ltd. (Mumbai) – Trainee Engineer – Sept-05 to Feb-06

Machine handled - Fully operating and process setting knowledge of injection molding machines Ex –LK (1400 – 3000T), NISSEI both hydraulic and fully electrical machine (110-220T), WINDSOR (120 -580 T), LT (60 -750T), TOSHIBA (450 -850T), ENGEL (45-350T), ARBURG (45 -180T) and FEROMATIC (50-910T),.BOLE (450-850T),HAITEN(250-2800T) SUPER MASTER (300- 450T) & NEGRI BOSSI (350-650T) ,HAITAN (14002K) etc.Also complete knowledge of machine maintenance.

Moulding Process
Complete process knowledge about injection moulding, vertical insert molding, injection molding 2K, Gas assisted injection moulding and basic fundamentals of Extrusion Blow , ISBM,Compression moulding and extrusion.
About mold –Cold & hot runner mold with multi core operation, sequential flow techniques complete knowledge of mould maintenance.
Material exposure – Strong processing exposure to process plastic materials like PC , NYLON, PBT, , ACETAL, PPO,PPS,PEI,TPU, GPPS,HIPS, ABS, ACRYLIC,PP,PE and blend materials like PC/PBT, PC/ABS,PA/PP & XYLEX(PC+PS) etc.
Other Tools - Pneumatic robot programming, VMM (vision measuring machine) and DRO the profile projector for taking critical dimension.

Over 16Yrs of experience in injection moulding field and expertise in production planning, operation management, process optimization and quality management system in House hold items,electrical, electronics and auto part manufacturing.
Extensive experience in operation management like production planning, inventory management, production management and process set up.
Adept at handling day to day production activities in coordination with internal and external departments.
Extensive experience in developing production plan & making SOPs for all management activity. supervision and implementation of production and operation activity
Planning material developing venders’ coordinates and follow-up with venders for smooth operation.
Leading the development activity new project set up, plant set up, mould trials, PPAP, FMEA, assembly set up.
Experience of implementation of QMS, conducting internal audit and review meetings.
Actively taking part in implementation of EMS and OSHAS management system.
Experience of implementation improvement activity like LEAN ,TPM, QC circle, KAIZEN, POKE YOKE, SMED and JIT etc.
Leading the Lean manufacturing system implementation ( group leader of TPM JH pillar and Pull system)
Excellent interpersonal skills with an ability to work effectively with individuals at all levels.
Strong problem resolution skills, Dedicated, Enthusiastic and Organized with exceptional follow-through abilities