• Gender: Male
• Age: 49
• Designation: Senior Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Odisha
• Work Experience: 26 Year(s)

Education

Mba (Operation Management) From Sikkim Manipal University, India.
P.g Diploma In Plastics Technolgy From Cipet India .
B.sc (Physics,chemistry,mathematics) From Utkal University,orissa, India.
Ssc First Division ,Board Of Secondary Education,orissa. India .

Skill Sets

Production and Operation in Manufacturing of Rigid PET packaging materials Production with Injection Molding,ISBM (ASB NISSEI) molding process with an Reputed organization.

IT Skills
ISO 9001-2008 –INTERNAL AUDITOR
Working in ERP system

CORE COMPETENCIES
Production optimization
New Product Development
New project of flexible tube
Strategic planning for various process in flexible/rigid plastics ? New project of PET bottle, preforms and closures.
commissioning to commercialization
New mould development
Customer care for line trial of filling and capping process ? Quality management system (ISO-internal auditor-ISO9001-2008) food safety management system-22000.
Cost Control Techniques
Quality Assurance
Operations Management

Work Experience

Senior Manager-Production –Operation-
From Aug-2019
Company profile- manufacturer, wholesaler and trader of plastic products.

Sr Manager Technical .
From 2016 to 2019
Company profile- leading manufacturer of rigid packaging and house ware products

Job profile-
Overall Plant maintenance and Production function.
New Project installation n Automation
? )of PET DEVISION(,ASB NISSEI(Japan),,FERROMATIC(USA),HAITIAN (China),SIDEL N series, SMF linear PET
blow(Germany)).
Skilled in managing the production and maintenance operation.
Depth in monitoring the machine performance to deliver the product of desired quality and meet deadlines.
Adept in analyzing the repetitive problems and root cause solutions.
Resourceful at strategizing techniques for maximum utilization of Assets.
Experience with MNC machines and processes like,
INJECTION STRETCH BLOW MOLDING (ASB NISSEI-PET bottle) machine-18 yrsexp) process and product
dev.
INJECTION MOLDING (Ferromaticmillacron,HAITIAN,TOSHIBA ALL ELECTRIC high speed machine-8 yrs
experience) process and product development.
COMPRESSION moulding (AISA Automation-Swiss-5yrs exp)process n product development
HUSKY Hot runner for INJECTION MOLD(4 yrsexp).(for closures)
Mould Master Hot runner for injection mould
INJECTION BLOW (JOMAR machine-HDPE/PP bottles-2 yrsexp)process and product development.
MONOLAYER/MULTILAYER extrusion(BRyer –for seamless plastics tubes(monolayer/multilayer) for
cosmetics and medicine-6 yrsexp.process
and product development

Plant Manager (PET Division) –since 2014 june to 2016.(Oct) POLY GROUP ,NIGERIA,West Africa.
Over all plant operation including ,process standardization, , planning, mold development, material management. new project development with
(,ASB NISSEI machines ,Ferromatic Milacron, HAITIAN injection Moulding machines for PET preform ,SIDEL N series, SMF Turbo series)
With all PET auxiliary equipment’s. (Chiller, Material dehumidifying dryer(piovan), mold dehumidifier (piovan),High pressure compressor, low pressure compressor).
Completed 6 new projects with Injection ,PET blow and Injection stretch blow within 1.5 yrs for producing 7 million preforms/month and 20 million bottles/month.

Plant Manager since Dec 2010 to 2013(3D TECHNO-PACK ltd)
Current Responsibilities & Account abilities:
Overall responsible for the Product Availability as per the market Demand and to meet the Budgeted volume.
Responsible for Delivering Quality product
Responsible for implementing systems , & QMS in the plant.
Responsible for achieving Key Performance Indicators for the plant
To maintain a cohesive & harmonious relationship in the plant
Develop skill level of the plant employees and supporting team to achieve the set targets.
Work with ERP system from Eastern software system.
Production and Inventory Management.
Achievements:
Successfully completed the 3rd round of expansions of the plant and achieved the additional capacity
Successfully added one new product line of INJECTION MOLDING, COMPRESSION MOLDING PROCESS,PP CLO-USERS,HDPE CLOSURES.
Compression Molding (AISA AUTOMATION- SWITZERLAND)
HUSKY hot runner with INJECTION MOLD.
Mould Master hot runner with injection mould.
Bayer mono-layer and multi-layer extrusion for seamless tube.
Reduce the TOOLING COST by consulting the design consultant of imported tools
New Tools development for EXTRUSION/HEADING process in INDIA.
Increase the sleeve & Compression moulding production from 45 lacs to 1.2 corer /MONTH
Successfully Atomization to INJECTION MOULDING UNIT
Reduce MANPOWER 50%.
Increase the capacity of cap production from 4.5 million to 20 million per month.
Rejection brought down to 0.2%
RM inventory maintained to 15 days
Plant Qualified for L’OREAL, HINDUSTAN UNILEVER, & HIMALAYA DRUGS,
PEPSICO,DABUR.GODREJ,MARICO
Effective Line
Waste brought down to <5%.
Zero Accidents in plant.

Manager-production -3D Techno pack , June-2008 to Nov-2010 Responsibilities:
Operations of Mono layer & multi layer EXTRUSION process & AISA COMPRESSION MOLDING process.
Monitoring the performance at different line speed and taking corrective measures in tools.
Reducing the disruption on sleeves & headed tubes to optimize the production
Reducing wastage on Extrusion & HEADING PROCESS operations by adopting the GMP.
Resolving problems related to TOOLS, SPARE PARTS, UTILITIES.
Implementing systems ISO9001:2008
Driving the Business excellence projects in different operations.

Assistant Manager Production -HITECH GROUP COMPANIES (ASIAN PAINTS) 2000– 2008
Responsibilities:
To set up the entire PET Division for single stage & two stage process.
Co-ordination with design consultant developed the NEW MOULDS as per market requirement
Developments of
Optimizing the production and reduce the waste in operation
Implementing the QMS system
Resolving problems related to PROCESS,& MOULD

Trainee ENGINEER 1999– 2000,CREATIVE PLASTICS
Responsibilities:
Operations of INJECTION-BLOW MOULDING (M/C-JOMAR from USA)
Identifying PROCESS trouble & establishing a sample of standard products for on line quality control.
Ensuring a minimum make ready time by the job sequence and problems.
Resolving problems related with process & raw material.