Ref. No. : CA - 25824 - (Production - Moulding – with 42.7 years in Plastic Industry)

Education

Mechanical Engineering From AIG University (Correspondence)

Mechanical Draughtsmanship From Kareer Polytechnic Mumbai

Skill Sets

Seeking assignments in Project ,Production & Maintenance Preferred Area: PET Preforms / Caps & Closures / Bottle Manufacturing/Juice, CSD & Mineral water.

A result oriented professional with extensive experience in Production and Maintenance of Injection Moulding, Blow Moulding, Extrusion, Compression Moulding, Plant Planning, Installation & Commissioning and Team Management and also in Juice, Mineral water plants.

Well versed with Windows 98 / 2000 / NT / XP/Vista

Work Experience

Senior Manager
Company Profile : Plastics and Mineral Water plant in Africa

Maintenance Manager
Company Profile : Manufacturer of PET Preforms, Bottles and Caps Union Beverages Factory, manufacturing of various juices, CSD drinks and mineral water

Maintenance Manager
Company Name : Intergulf Limited (Empol)
Company Profile : Manufacturer of PET Preforms, Bottles and Caps

Process/Quality/Maintenance Supervisor
Company Name : Tetra Pak PET
Company Profile : Manufacturer of PET Preforms

Production/Maintenance Supervisor
Company Name : Advance PET Technology(Continental PET Technology Inc)
Company Profile : Multi- layer preforms manufacturing plant

Chief Tasks Handled
Production Planning & Control: Managing production operations involving preparation of production plans & schedules to ensure timely accomplishment of production targets and within the cost parameters. Coordinating with factory management and staff to set production goals & budgets. Ensuring that production goals are reached and budgets are kept to minimum.

Operations & Maintenance: Identifying areas of obstruction and taking steps to rectify it. Conducting technical audits; reviewing existing processes and re-designing the same to enhance operational efficacy.Scheduling and planning predictive, preventive maintenance for process plants, and root cause analysis including budgeting and cost control activities. Undertaking major shutdowns, de-bottlenecking of various equipments.

Installation & Commissioning: Handling the erection & commissioning of performs, Bottles, Caps & Closures, Mineral water, CSD, Juice & Beer plants & various equipment. Resolving troubleshooting problems arising in the total execution of job. Taking stringent quality measures including preparation / maintenance of necessary documents.

Quality Management: Setting of QA Lab with Lab Equipment, Gas Chromatograph, IV testing &Moisture Analyzing Equipment procuring, Installation and training of Lab personnel’s. Implementing Quality Management Systems across various processes to reduce rejection levels and ensuring high quality standards at all the stages of production. Ensuring adherence to quality in terms of raw materials, packaging materials and finished products.

Process Enhancement: Conducting various tests & inspections to ensure that products developed are in compliance with pre-set technical specifications; detecting defects / faults and taking corrective actions.

Plant Safety & Risk Management: Managing overall safety of plant operations and implementing safety management systems. Increasing awareness among employees towards maintenance of safe working conditions.

Technical Purview
Sidel : PET/PVC Erection, Processing and Maintenance of Stretch Blow/Extrusion Blowing Machines

ASB Nissie : PET Stretch Blow Moulding Machines Erection, Commissioning/Processing/Maintenance

Jomar : Injection Blow Moulding Equipment Erection / Processing/Maintenance

Continental PET Technology(APT): Multi-Layer Preforms Machines Erection/Commissioning / Processing/Maintenance

Husky Injection Moulding Systems: Processing of PET

Husky Injection Moulding Systems: Statistical PET Processing / Maintenance of Machines.
Hot-runner Moulds up to 96 Cavity IML Moulds Repairing and Maintenance

Piovan : Pet Resin Drying and Processing

Tetra Pak : Quality control standards and Processing procedures in PET Industries.
Gas Chromatography, Acetaldehyde analysis, Melt Viscometer, Intrinsic Viscosity Analysis, Moisture Analysis

Lloyd Instruments : Advanced Operation of PET Plus IV measurement equipment.

Perkin Elmer : Gas Chromatograph installation, testing of plastics resin and maintainance

Megna Mike 8500 : Thickness measuring instrument for non ferrous thin plastic metarial.

Metrohm : Karl fisher titration moister measuring instrument.

Equipment Purview
Injection / Blow Moulding Machines
Resin Dryers
Low and High (40Bar) Air Compressors
Chillers - Air Cooled and Water Cooled
Cooling Towers, Absorption Chillers
Pasteurisers,
Water treatment systems
Homogenizers.
Ozone generating system
CIP system
Rinser/filler/Cappers
Labler/Packers
Boilers
Power Generators
Ammonia Chillers, De-Humidifiers
Pumps, Power Generators
All Type Of Utility Equipment
Lab & Quality Department Equipment

Attainments
Increased production by optimizing process technique.
Quality systems implemented to reduce the Customer complaints.
Cost reduction done by optimizing manpower in plant.
Designed/developed : closely worked with designing and tool room

Future Goals

Growth

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