Ref. No. : CA - 13338 - (Production - Moulding – with 26 years in Plastic Industry)

Education

Diploma (Internal Quality Auditing - QS-9000 / ISO-9000) From A.I.I.M. Chennai in 2006 With 69.50%

P.G.D.B.M From Nagpur University in 2000 With 66%

B.E. (Production Engineering) From Nagpur University, in 1999 With 76.72%

Skill Sets

Profile Summary:
An astute and dynamic professional with nearly 14 years of experience in Production Operations, Maintenance, Quality Management, Process Optimization and Plant Management Holds the credit of transferring the Cube Technology Machines from Germany to India Successfully executed the following projects i.e. Milton Plastics, Haridware, Euro Multivision, Kutch and Alpla, Baddi Gained in-depth knowledge in Plastic Injection, Extrusion (EBM) and Stretch Blow Moulding Machines A keen strategist with expertise in managing entire plant operations with key focus on top line & bottom line profitability by ensuring optimal utilization of resources Expertise in managing technically advanced cost-efficient, state of the art production systems and processes Adept in ensuring sufficient human, financial, technological, informational & material resources are available to carry these out Possess excellent leadership, communication, interpersonal and planning skills

Work Experience

Senior Manager – Production / Operations
Since Jan 2008
Company Profile: Leading manufacturer of rigid packaging
Job Profile:
Administered a team of 25 members Accountable for the overall profitability of operations, strategic utilization and deployment of available resources to achieve organizational objectives Carried out the mould modification activities Instrumental in saving m\b & r\m (more than 600 kg m\b & 2.5 ton r\m saving every month)
Performed the installations and atomization in packing of the machines Efficiently & effectively cleared Amway, P&G, Godrej, Rackitte, GSK & L’Oreal Audit

Production Manager
Since Aug 2006 To Jan 2008
Company Profile: Leading houseware manufacturer
Job Profile:
Fore-fronted the cost effective establishment of 11 Injection Moulding Machines Oversaw the installation and maintenance of equipments like Transformer, Cooling Tower, EOT Crane & other accessories Carried out the mould modification in Tiffin, House-ware & Thermo-ware to increase the productivity of around 1000 PC / Day
Ascertained putting a single cooling tower for 11 machines so power saved 10 hp per day Accountable for making the trolleys for easy movement of R\M &semi finished goods. to P.U Dept. Significantly involved in arranging assemblies in the Assembly Dept.

Moulding Manager
Since Apr 2005 To Aug 2006
Company Name: Euro Multivision Ltd.

Production Executive
Since Aug 1999 To Mar 2005
Company Name: Lexi Pens (I) Pvt. Ltd

Industrial Training:
Underwent trainings at Ferromatic Milacron, Germany in:
Process Setting
IQT & Mosaic Controller
Process Troubleshooting
Cube Operations
Undergone trainings in Extrusion Blow Moulding (Soplar Make), Austria - processing & troubleshooting


Core Competencies:
Spearheading production related tasks including planning, control & troubleshooting for achieving the planned periodic schedules and process control Preparing operational budgets and ensuring adherence to the same as well as developing new process concepts for production optimization, yield improvement, etc. Minimizing performance bottlenecks for high productivity with maximization of men, material, cost and machine, etc. 
Ensuring adherence to the quality standards & overseeing implementation of various stages of workflow using quality tools Appraising the prevalent production systems / processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same Planning and effecting predictive & preventive maintenance schedules for various equipment / lines to increase machine up time & equipment reliability Implementing various techniques for cycle time / cost reduction, entailing identification of opportunities, analysis of data, conducting tests, cost benefit analysis and implementation

Knowledge Purview:
Good  knowledge of following machineries:
Injection moulding machine (650 tons. to 50 tons.)
Double colour cube operated FML (Germany make) injection moulding machines Switzerland make CDR and DVD-R Injection mouldings machine Blow & stretch blow moulding machine (Print link, Jagmohan, Dg-Windsor) Extrusion Blow moulding machines (from 8 to 18 cavity bottles produce in one shot) 

Well exposed to the following functions:
Tie bar fitting & stretching checking Fixing platen parallelism checking Toggle link changeover
Changeover of locking cylinder seal & injection unit seal
Ejector transducer resetting Zero set up of loading transducer Ring plunger & screw change Modification of Mould Changeover of damage punch, cavity & bushes Adopting cavity packing for levelling of cavity
Ring and ejector spring change Mould maintenance with cooling channels cleaning Injection machine motor coupler & sleeve Maintenance

Injection moulding machines handled:
FML Sigma, Omega, Magna & Aqua Pack Version (80T-350 Tonnage) Engel (160T &100T) / Mafatatlal Niggata-350T
FCT 420T, 160T/ Haitan (HTF-China Microprocessor)-120-250T SM (200T, 110T), Chen De Make - 550T& 650) \ Windsor-50T-30 E- Jet, Disc- Jet (Netstal Make) (CDR & DVDR M\C) K-Tech. -450T (Germany) (Cube Operated Double Colour)

Extrusion Blow Moulding:
Refill pipe Extruder, DGP windsor BLOW Moulding machines
18 TO 8 CVT Head Extrusion Blow Moulding (Austria make Soplar) Cable Mfg. Extruder (Windsor make)

Stretch Blow Machines:
Print link make stretch blow machines

Accessories Handled:
Chillers, MTC, Hooper dryer, Grinder, Mixture

Key Articles Handled:
House-ware, Thermo-ware, Paint Container, Novelties, Pens, Pet Bottle, different type of Caps & Tubes, Cake box for CD & DVD Packing & CD & DVD Disk. Blow Moulding Bottle for (P&G, Rackets, HUL, Godrej, Amway j &j Cadbury)

Processing Material Handled:
PP, PPCP, PPR (Reliance, IPCL, Koylene) PC (LG, Bayer, DuPont, Caliber), HIPS SAN(LG & Bayer) / HDPE (Blow, Injection), LDPE, ABS & K-resign PC (Optical Grade) / LLDPE, PS

Future Goals

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