• Gender: Male
• Age: 53
• Designation: Senior Manager
• Highest Education Level: Diploma
• Current Gross Salary: INR  550000 /Annum
• Expected Gross Salary: INR  750000 /Annum
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 31.4 Year(s)

Education

Post Diploma In Plastic Mould Design From CIPET, Hyderabad In 1992
Diploma in Mechanical Engineering From AP Technical Board In 1990

Skill Sets

Improvement of overall effectiveness of the business. Planning, co-ordination and control of the manufacturing process, Drawing up a production schedule. Monitoring the production process and adjusting schedules as needed. Ensuring that the production is cost effective. Estimating costs and setting the quality standards. Working out the human and material sources required, Drafting a timescale for the job, motivating a team of workers

Work Experience

Senior Manager - Moulding
Since Feb 2012
Company Profile: Leading manufacturer of Rigid plastics packaging

Production Manager
Dec 2010 to Feb 2012
Company Profile: Manufacturer of PP Heat Sealed Battery Containers, Moulded Battery Casings, etc.
Job Profile:
Planning of moulding required / mould changes / Trials.
Implementing quality systems in manufacturing and maintaining records. Verifying process and checking process data.
Organising storage of Non-confirming products separately, investigating root cause, taking necessary corrective action with the help of shift Incharges / Engrs.
Co-ordinating for mould trails as and when necessary.
Organising moulding at suppliers end as per required.
Analyzing the nature of break down maintainance for re-estabiling frequency of previous maintenance if ness.
Oranizing training of Engrs / fitters / workers maintenance of Machine and moulds.
Organizing necessary mould repairs, modifications & Storage of moulds.
Maintaining proper house keeping & cleanliness.
PM module implementation & system improvement.
Technical confirmations in SAP.

Production Manager
Aug. 2008 to Dec. 2010
Company Profile: Manufacturers of PVC Pipes and Fittings.
Reporting to VP (Operations)
Job Profile:
Planning & Scheduling Production.
Responsible for production & Post moulding operation.
Productivity enhancement.
Capacity utilization & Productivity thru KAIZEN Activities.
Improve VAPCO (Value addition per person cost Ratio).
Corrective and Preventive action for occurred rejections.
ISO System Documentation.
Improvement in OEE.
Co-ordination with tool room, maintenance & Compounding.

Manager - Moulding
Feb. 2007 to July 2008
Chemi & Cotex Industries Ltd.
Company Profile: One of the largest consumer goods company in Tanzania with manufacturing bases in Dar es Salaam, Arusha, Iringa, Shinyanga and Kigoma. Working in Dar-Es-Salaam, Plant converting Plastic moulding of 500 tons per Month. Reporting to CEO, Total 50 nos of Local Managers, Engineers, Fitters Reporting me.
Job Profile:
Total Plant administration as an independent profit centre
Raw materials planning, timely product realization with the optimum and economical utilization of production facilities and utilities.
Achieving timely Despatchs with Zero complaints.
Coordinating & managing troubleshooting & breakdown / preventive / shutdown maintenance for curbing downtime to a minimum level. Analysing major breakdowns & Preventive Maintenance findings and implementing corrective action plans.
Participating in sales meet to improve sales.

Production Manager
Aug. 2001 to June 2006
M.G.M. Industries Limited
Company Profile: Manufacturers of quality Injection plastic products with turn over USD 200,000 per month
Reporing to MD, Total 125 nos of Local Managers, Shift Engineers, Technicians Directly Reporting me.
Job Profile:
Responsible for entire factory operations.
Cycle time management, productivity of workers, production in volume and weight, machine wise & mould wise, maintenance records, reduction of machine & mould down time and quality control.
House keeping, arranging raw material and finished goods in sequence, consumable spares and consumable stores on order and all should be accout, maintain and manage.
Workers training, monitoring their progress in learning and improve their learning skills.
Regularly conduct training classes to local staff.
If required reorganize or regroup the total team to the production targets.
Minization of wastages and proper utilization of re-cycled material) Participate and jointly reconcile the accounts of stocks, raw materials, consumable stores, spare parts with consumption and actual out put.
Co-ordination with market team and accounts team and prepare daily/ monthly/ annual report to management.
Workers muster roll control, manpower managing and organizing, progress report, recommending promotions.
Handle all statutory requirements of the factory as per Factory Act and Labour Laws.
Over seeing the sales & marketing related operations, there by achieving increased business growth.

Senior Production Engineer (Injection moulding)
Mar. 1994 to Jul. 2001
Polyset Plastics Limited
Reporting to Plant Manager
Company Profile: It is a leading ISO 9002 certified organization in injection moulding for industries like Telecommunications, Electrical switch gear and appliances, consumer and industrial electronics, defence and railways, automobile engineering, house ware and consumer products & custom moulding.
Processing of commodity and Engineering plastics of varies grades.
Job Profile:
Mould Setting and New Trial taking.
Process setting and problem solving.
Process improvement and evaluation of alternatives for the better productivity.
Troubleshooting and problem analyzing.
Improvements in shop floor area.
Responsible for post moulding operations like ultrasonic welding.
Maintaning mould temp controller, drier, chiller.
Creative awareness to the operators about previous day’s rejection.
ISO Documentation.
Team player for achieving targets.
Attending customer complaints for godrej, L&T, Videocon.

Asst Mould Designer
April 1993 to Mar 1994
PolyFast Moulds & Machinery
Company Profile: Plastic Mould, Product Designer and Mould Manufacturer
Job Profile:
Giving part drawings to mould shop checking mold making operations.
Conducting Field Failure Analysis to detect and resolve performance bottlenecks, ensuring maximum efficiency in plant operations.
Identifying and qualifying vendors on the basis quality of material, scrutinizing the agreements for new suppliers of critical spares and parts.
Interfacing with internal quality auditors for completing the quality audit of all manufacturing processes in accordance with ISO 9002 standards.
Injection moulding M/cs used Ferromatik Milacron (India) Arburg (Germany), Windsor, Asian Plastics (Taiwan), Boy, Single stage injection blow moulding, Golfang M/cs, Single stage injection stretch blow moulding, Nissei ASB Machines. Familier with PVC Pipe extrution, Kabra extrution technik, Partialy involved in HDPE Pipe extrusion, Rotational moulding.
Hands of experience in Injection moulding of Tele communication parts, Electrical Switch gear parts, refrigerator and Air cooler parts, Industrial Electronics parts, Indian railways track liners, signaling joints, processed PE, PP, ABS, SAN, PS, PC, PBT, UHMHDPE, NYLON, ACETEL, PMMA, Multi cavity moulds, chair moulding, battery containers. House hold items, Blow moulding jars for FMCG, PVC Fittings for SWR, AGRI, PLUMBING, PPR.

Skill Set:
Overseeing production related tasks including planning, control and trouble shooting.
Achieving productivity improvements & eliminating non-value added operations & relay out of machines.
Managing commissioning of Windsor Injection Moulding Machines, Ancillaries & installation of equipments.
Planning & implementing the preventive & predictive maintenance schedules for PLC and conventional based injection moulding machines and ancillaries for improving the overall reliability and safety of plant, personnel and production processes.
Tracking daily breakdowns, implementing preventive maintenance programmes to improve the efficiency of the system or the equipment undergoing maintenance.
Conducting Field Failure Analysis to detect and resolve performance bottlenecks, ensuring maximum efficiency in plant operations.
Identifying and qualifying vendors on the basis quality of material, scrutinizing the agreements for new suppliers of critical spares and parts.
Interfacing with internal quality auditors for completing the quality audit of all manufacturing processes in accordance with ISO 9002 standards.
Injection moulding M/cs used Ferromatik Milacron (India) Arburg(Germany), Windsor, Asian Plastics (Taiwan), Boy, Single stage injection blow moulding, Golfang M/cs, Single stage injection stretch blow moulding, Nissei ASB Machines. Familier with PVC Pipe extrution, Kabra extrution technik, Partialy involved in HDPE Pipe extrusion, Rotational moulding.
Hands of experience in Injection moulding of Tele communication parts, Electrical Switch gear parts, refrigerator and Air cooler parts,Industrial Electronics parts, Indian railways track liners, signaling joints, processed PE, PP, ABS, SAN, PS, PC, PBT, UHMHDPE, NYLON, ACETEL, PMMA, Multi cavity moulds, chair moulding, battery containers. House hold items, Blow moulding jars for FMCG, PVC Fittings for SWR, AGRI, PLUMBING, PPR.

Future Goals

Seeking assignments in Plant Operations with an organization of repute,To be a team leader and achieve the target through innovative idea.