• Gender: Male
• Age: 54
• Designation: Senior Manager
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  1800000 /Annum
• Expected Gross Salary: INR  2500000 /Annum
• Preferred Country: India, Asia, Austria, Belgium, Botswana, Brazil, Bulgaria, China, Denmark, Europe, Finland, France, Holland, Hungary, Indonesia, Ireland, Malaysia, Mexico, Thailand, UK, USA, Vietnam, Zimbabwe
• Notice Period: 60  Days
• Work Experience: 33.6 Year(s)

Education

Pursuing MBA from ICFAI, (completion by 2014).
Diploma in Management from IGNOU in 2005.
Post Graduate Diploma in Plastics Processing from CIPET, Chennai with an All India 5th Rank in 1992
Bachelors Degree (B.Sc.) - Physics from Madras University in 1991.

Skill Sets

Plastics, Injection Moulding, Operations, manufacturing, Projects

Well versed with Windows, MS Office & Internet Applications.

Work Experience

Senior Manager - Operations
Since Nov. 2006
Company Profile: Provides an extraordinary array of global solutions in product design, production, tooling and distribution for the Healthcare and Packaging industries.
Job Profile:
Key Deliverables
Spearheading responsibility for managing the gamut of operations pertaining to plant operations with 36 machines (Electric), automation (Robots, etc.) along with expansion initiatives to 15 new machines in the new project for the Telecom, Medical and Automotive sector.
Functioning as In-charge of automation/continuous improvement teams.
Liaising with the programme team for successful installation and ramp up of mass production activities.
Key responsibility for the profitability of the company.

Highlights
Steered efforts towards successful establishment of:-
A common manufacturing engineering team for Nypro plants in Asia with headquarters in China.
A class 10000 clean room for manufacturing medical devices.
Defined roles and responsibilities and goal setting at China, 2010 - 2011.
Played a pivotal role in mould development, validation, trials and buyoff for P&G (Gillette 64 Cavity) tools in UK and USA (2009 – 2011).

Manager – Production
Jan. 2006 - Nov. 2006
Company Profile: Manufacturer a wide range of plastic components for the Indian automotive industry.

Dy. Manager - Production
Feb. 2002 - Jan. 2006
AG Industries Pvt. Ltd. (Hero Group of Companies)
Job Profile:
In charge for the manufacturing operations and new projects implementation.
Formed a process team to improved operational efficiency and fine tune processes.
Gained experience in erection, installation and commissioning of machines and ancillary equipments.
Maintaining the employee, workmen Morale through interpersonal skills to avoid conflicts and protect the company from labour disputes.
Successfully set up the ISO 9000, QS 9000,TS 16949 as well as the ERP system.

Manager - Production
Jan. 2000 - Jan. 2002
Modern Plastics Ltd.
Job Profile:
Installation commissioning and industrialising parts for the construction/ domestic sector (Crates/Furniture/PVC fittings etc)
Developing tools for the above from China and India, involved in tool buyoffs.
Negotiating with machine and auxiliary equipment manufacturers to get good deals and created protocols for qualification of the machinery at manufacturers site before buyoff.
Involved with the marketing/Sales to understand the product requirements and incorporate in the product design before tool design release.
Heading the manufacturing/QA/Tool Maintenance / Machine maintenance teams.
Installed an ERP system and tailor made according to the requirements.

Senior Engineer - Production
Oct. 1995 - Dec. 1999
Showpla Delhi Ltd.
Job Profile:
Joined during Greenfield stage.
Gained experience in erection, installation and commissioning of machines and ancillary equipments.
Developed the production team and fine tuned the process.
Key team member working for orders from LG, Samsung and Sony to localise their sourcing in India.
Worked in Daewoo small car project and visited Korea for design review and trials.
Successfully set up the ISO 9000, QS 9000, TS .

Junior Engineer - Production
Sep’ 1992 to Aug’ 1995
TAFE Engineering Plastics Division
Job Profile:
Highlights
Worked in optimisation of parameters and gained experience in processing various types of engineering plastics.
Handled mould maintenance activities in the production department and carried out preventive maintenance functions of all the moulds as per schedule.

Other Highlights
Awards / recognitions / process enhancement measures / cost reduction measures initiated:
Received Best Supplier Awards from Sun pharma, salcomp, Oral B. Formed a Lean manufacturing team contributing to savins of 5% of sales through lean activities. Got a recognition letter from Nypro corporate for successful lean project completion.
Products successfully developed / rolled out:
Involved in roll out of Sun pharma medical device(Dry powder inhaler),Oral B 3 colour oral hygiene project, Nokia charger project, Gillette Razor and cartridge project etc
Statistics related to revenue generation / production expansion:
Started with 13 crore revenue in Nypro now it is a 50 crore turnover unit, from 10 machines grown to 36 machines and implementation of state of art infrastructure in Nypro.
From 12 machines to 45 machines in A.G. Industries in Delhi thereby achieving multifold sales
Started in a green field project(Showpla Delhi ltd) and converted to a successful 20 machine plant, from Zero to 48 crore turn over in 4 years.
Major regulatory approvals / issues handled:
Working on FDA approval, 21 CFR part 820, GMP requirements.
Worked in getting certified for ISO13485 2003, ISO9000 2008.
Major research / analysis work / major testing / validation reports prepared / involved:
Involved in process validation of all the healthcare tools from Sun pharma, Gillette tools validation.
Created validation protocols for in house manufactured tools.

PROFESSIONAL ENHANACEMENTS
Trainings Undertaken:
Scientific Injection Moulding and Process Building in China conducted by Nypro Corporate, 2009.
Gas Assist System, Singapore, 1997.
Cost Reduction, Troubleshooting in Injection Moulding by SABIC, Dubai, UAE, 1999.
Internal Quality Auditors Training by KPMG, Dubai, 1999.

Overseas Visits
Mould Development and Trials for Consumer Electronics and Furniture Moulds in China, 1999.
Mould Development for Consumer Electronics Moulds in Taiwan, 1999.
Mould Trials for Salora TV and Daewoo Motors in Korea, 1997.

Future Goals

I am now looking to take up roles in Operational control/ Manufacturing Engineering Excellence / Quality Assurance & Control / Process Enhancements in companies. Of particular interest to me would be positions