• Gender: Male
• Age: 55
• Designation: Senior Manager
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  1150000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 30.6 Year(s)

Education

MBA From I.G.N.O.U. in 2010

Post Graduate Diploma In Plastic Processing Tech. From CIPET, Lucknow in 1993

M.Sc. (Prev) in Chemistry From Allahabad University, Allahabad in 1992

B.Sc. From Gorakhpur University, Gorakhpur in 1990

Skill Sets

Operation Management, Production planning, Project planning/Execution
Product Development, Resource Optimization, Installation & Commissioning
Budgeting & Cost Control, Techno Commercial Negotiations, Waste management, Trends Analysis & presentation, Process Management & Control, Process improvements, Six Sigma Process, ISO Implementation , Training & Development

Analytical and Troubleshooting skills
Find out solution to the problems
Product development and Application skills
Consistent and focused working
Patience working

Work Experience

Sr Manager (Production Process): Since Sep 2015
Manager (Production Process): Apr 2011 to Aug 2015
Dy Manager (Inj. Moulding): Apr 2008 to Mar 2011
Asst Manager (Inj. Moulding): Apr 2005 to Mar 2008
Sr Engineer (Inj. Moulding): Oct 2002 to Mar 2005
Company Profile: Manufacturer of optical media product (CDR, DVDR, DL & BDR).
Job Profile:
Heading and managing a team of Production& Process and reporting to AGM/VP
Responsible for planning and implementing production schedule to meet the targets as per annual business plan and to achieve OTIF / CRDD on consistent basis to improve customer satisfaction
Spearheading as well as managing the performance of the team members through KRA setting to ensure efficiency in process operations and meeting of individual & group targets
Key person for planning for optimum utilization of manufacturing resources to meet the expected profitability through targeted productivity and continuous cost reduction initiative
Identifying and executing multiple CEPS’ thereby resulting in the reduction in product manufacturing costs
Tasked to conduct Manufacturing Reliability Program to enhance the Multi skill level to all associates
Assigned responsibility of identifying, planning and implementing energy saving projects.
Carrying out Root cause Analysis / Risk analysis and Implementing CAPA to improve Quality of product
Responsibility to plan and implement maintenance schedule to maximize up time of machines /equipment, OEE to enhance operational efficiency in prestigious global OEMs
Responsible for overall profitability of operations and accountable for strategic utilization and deployment of available resources to achieve organisational objectives.
Introducing process controls and consumption norms to avoid process wastage

Notable Distinctions
Directed as well as successfully completed 2 Green Belt Project and championed another 1 Green belt projects; effectively trained Process/Quality Engineers for Yellow Belt & Green Belt Certification.
Involved in the reduction of cycle times regarding DVDR lines as well as injection moulding machine cycle times by 45% thereby increasing productivity.
Engineered using Poly Carbonate recycles in the DVD media and initiated multiple projects for re-cycling Poly carbonate reject which lead to 40% reduction in Virgin Poly Carbonate usage which ultimately reduced product cost to significant levels.
Reduced BOM consumption in PC by 8-9% by reducing disc thickness .
Administered 100 employees operating 60 DVDR/CDR/DVDRW/DL lines and 60 injection-molding machines in driving process improvements, improving plant yield levels and operating performances

Asst. Manager - Production
Feb 1998 to Oct 2002
Company Profile: Leading manufacturer of plastic auto components injection molding parts. It is associated with corporate giants like Yamaha Motors Company Ltd, Maruti Udyog Ltd, LG electronics Ltd, Samsung India Ltd, Hawells India ltd. DLJM has achieved best vendor award from Yamaha Motors.
Job Profile:
Overseeing production related tasks including planning, control and trouble shooting.
Setting up production targets for various plastic components for AUTOMOBILE & FMCG industries and achieve the same within time and cost parameters.
Optimizing man & machine utilization to achieve pre set production targets.
Strengthening existing vendor source and developing alternate source of suppliers.
Evaluating & negotiating with vendors for price & various other terms & conditions.
Assessing the performance of the vendors based on various criterion such as quality improvement rate, timely delivery, credit terms etc.
Ensuring adherence to quality standards for all incoming materials/parts. Keeping a track of the rejections from the production & QC department and co-ordinating with the vendors for the return of the same.

Notable Distinctions:
Won best employee of the year in 2000&2001
Reduced cycle time of many components.

Production Engineer
Mar 1997 to Jan 1998
Company Name : MRG Plastic Technologies Ltd

Production engineer (Injection Moulding)
Sep 1993 to Feb 1997
Company Name : Toshi Auto Industries Ltd.
Company Profile : Manufacturer of Injection moulded &blow moulded automobile components for different companies viz, Maruti Udyog Ltd, YMIL
Job Profile :
Developing overall production & machine scheduling activities and coordinating with supervisors to meet daily production requirements
Conducting trial and design assessment of new development

Training Attended
Basics of Operation Optical Media Manufacturing Machines
Workshop on Management Development Programme for Managers from Institute of Management Technology, Ghaziabad
Successfully completed Green Belt DMAIC training & involved in completion of 3 Projects – Certified by Motorola University.
Attended various Managerial In-house training's like Influencing, Conflict Resolution, Communication Skills, Management Changes

Professional Synopsis
Dynamic, Proactive & multi-skilled production professional with 24+ years of qualitative & invaluable experience in Production having expertise in high technology mass manufacturing with Plastic Injection moulding as core strength.
Possessing valuable insights, keen analysis and team approach to implement best practices, adept at working in high pressure environments with strict deadlines and multiple deliverables.
Proficient in swiftly ramping up projects with competent cross-functional skills and ensuring on time deliverables within pre-set cost parameters.
A keen planner with expertise in managing operations with focus on profitability and achieving company’s mission & strategic direction.
Expertise in Six Sigma techniques as well as guiding and mentoring teams towards successful completion of Green Belt projects.
Experience in planning & controlling the production operations as per the capacity available.
An enterprising leader with abilities in leading motivated teams to achieving organisational goals and industry best practices.

Future Goals

Senior level assignments in Injection Moulding Manufacturing Operations ~ Process Development ~ Automobile / Plastic Industries.