Ref. No. : CA - 27417 - (Production - Moulding – with 28.1 years in Plastic Industry)

Education

Diploma In Production Technology From C.O.E.T Jalgaon, Bombay In 1975 With 60%

Skill Sets

Offering 22+ years of rich and diversified experience; can be headhunted for a senior level position across any functional sectors with an organization of repute.

Operational Leadership, Process Improvement & Reengineering, Strategic Planning, Value Stream, Mapping & Auditing, Safety Understanding, Procurement, Industrial Conflict Management, Inspections & Compliance, Production Planning & Control, Value Engineering, Project Planning & Management, New Product Development, Cost Review & Analysis, Statutory Compliance, Plant Operations, Cost Optimization, Budgeting & Costing, Quality Assurance

Work Experience

Plant Manager
Since Dec 2006
Company Profile: Leader in the field of plastic injection molding, providing high quality plastic part and value-added service to national and international customers.
Job Profile:
Reporting Personnel - Manager Production, Production Planning and Control Personnel.
Reporting To C.M.D.
Inspecting & ensuring appropriate supervision & control of plant, resource utilization & cost; managing quality control in production operations and consistency in delivery.
Involved in Production Planning, Procurement Planning as per Sales Order, Inward Logistics & Control. Responsible for Input Management, Inventory Management â RM/PM, WIP and Finished Products.
Implementing strategic vision and direction to production management so as to meet the medium and long term objectives of the organization. Reviewing and signing daily production reports and provides feedback to the production head.
Involved in managing, coordinating & controlling overall operational aspect including Revenue growth, Profit, Manufacturing activities & operations to achieve daily production targets as per desired quality & cost standards, product development, plant maintenance, support functions and financial reporting & compliance.
Designing and implementing systems and procedures to facilitate smooth functioning of overall production operations and enhancing operational efficiency.
Identifying scope for planning / implementing technological changes to enhance efficiency. Implementing modifications in equipment, process flow, working practices, consumables, etc. for controlling and reducing conversion cost per unit produced.
Spearheading production related tasks including planning, control & troubleshooting for achieving the planned periodic schedules and process control.
Minimizing performance bottlenecks for high productivity with maximization of men, material, cost and machine, etc.
Implementing quality assurance & formulating inspection standards/ control techniques to ensure that the process adheres to set quality standard

Engineer 1 (Production & Quality) in Inj. Moulding Department
Mar 2005 to Nov 2006
Job Profile :
Reported to H.O.D. Prod. / H.O.D. QA
Controlled all production activities connected with safe & efficient operations; implemented quality standards for meeting the set targets.
Responsible for supervising and managing overall plant operations including production scheduling and resource allocation of men, material, machine and money to maximize operational efficiency; identified key milestones and forecasted completion timeline.
Maintained perfect coordination with the team & all internal/external parties to freeze the technical parameters/ work scope to iron out any ambiguities; carried out work measurements & providing technical validation for jobs.
Executed cost saving techniques/ measures and modified the system as & when necessary to achieve substantial reduction in O&M expenditure.
Initiated Continuous Improvement concept to enhance working practices, procedures, standards, and machine performance.
Monitored and controlled production with respect to cost, resource deployment, time over-runs and quality compliance to ensure satisfactory execution of projects.
Ensured detailed Engineering as per Technical Specification of Executed Project.
Motivated and educating the staff members on various operational matters and guided them towards successful outcomes and attainment of business objectives.
Responsible for putting significant efforts in assessing training needs and arranged training sessions to keep skill-level of the employees up-to-date with department standards.

Production Engineer in Injection Moulding
Mar 2000 to Mar 2005
Company Name : Mould Craft (Hindustan) Pvt. Ltd.
Job Profile :
Reported to - Production In charge / Production Manager
Machines - 24
Operators - 35

Production Supervisor in injection moulding Division
Mar 1997 to Mar 2000
Company Name : Jain Irrigation System Ltd.
Job Profile :
Reported to - Shift In charge
Machines - 10
Operators - 15

Trainee Production Supervisor
Sept 1996 to Feb 1997
Company Name : Kiran Pipe Industries

Summary Of Skills
Multi-functional expert, technically inclined and highly empowered professional with significant experience acquired over the years in diverse areas encompassing Plant Operations Management, Process Engineering, Production Management & Planning, Manufacturing Operations, New Product Development, Marketing Coordination, Maintenance Management, Quality Management, Value Engineering/Cost Reduction, Techno-Commercial Operations, Procurement, Vendor Management, Material Management, Liaison & Coordination, Safety, Technical Support and Team Management.
Expertise in detailed planning and scheduling to meet pre set production targets and conceptualizing and implementing process modifications to enhance operational efficiency and optimize resource utilization and achieve consistent increase in profitability.
Proven abilities in enhancing production process operations, optimizing resource & capacity utilization, escalating productivity & operational efficiencies, while curtailing costs & expenses.
Spearheading production related tasks including planning, control & troubleshooting for achieving the planned periodic schedules and process control.
Expertise in conceptualizing and implementing operational strategies for the quality functions by carrying out quality planning to confirm the organizational QA/QC requirements.
Monitoring, analyzing and reporting performance to schedule of production activities utilizing information derived from material and production control systems.
Professional record demonstrates year-after-year success in new product development & Implementation, developing strategies, implementing quality systems/ procedures to meet world-class quality standards.
Core Strengths in designing and implementing quality control systems and procedures to minimize rejections and achieve highest quality standards.
Hands on exposure to handling cost effective procurement and achieving significant savings through effective evaluation & strategic sourcing of vendors, developing cost-effective alternatives for various operations as well as developing effective pricing strategies for procurement of materials & equipments.
Well versed in managing process engineering & operations for strategic utilization & deployment of available resources to achieve the organizational objectives.
Multitasking credentials with excellent planning, execution, monitoring and resource-balancing skills, as well as the ability to handle multiple tasks in high-pressure environments and under tight deadlines.

Future Goals

Growth

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