Ref. No. : CA - 2760 - (Production - Moulding – with 25.6 years in Plastic Industry)

Education

Diploma In Internal Quality Auditing (IQA), QS-9000 / ISO-9000 From AIIM Chennai With First Class (69.50) In 2006.
Post Graduate Diploma in Business Management (PGDBM) From Nagpur University With First Class (66) In 2000.
B.E. In Production (Mechanical) Engineering From Nagpur University With Distinction (76.72) In 1999.

Skill Sets

Proficient in raw material procurement, re-designing the existing system, maintenance of various instruments etc.
Responsible for overall profitability of operations and accountable for strategic utilization and deployment of available resources to achieve organizational objectives.
Manpower development & management.
Proficiency in working on initiatives, thereby bringing down equipment breakdown & achieving annual costs savings. Demonstrated abilities in overseeing production activities.
Good knowledge of following machineries:
Injection molding machine.( 650tonn to 50tonn)
Switzerland make CDR & DVD-R Injection moldings machine.
Blow & stretch blow molding machine.( Print link, Jagmohan, DG-Windsor)
Extrusion Blow molding m\c (Upto 18 cavity head Austria make soplar)

Work Experience

Production/ Operation Manager
Since Jan. 2008
Company Profile: One of the leading company providing packaging solution like blow-moulded bottles and caps.
Job Profile:
Increasing production efficiency.
Mould modification.
Reducing a customer compliant.
Machine installation

Production Manager
Aug. 2006 – Jan. 2008
Company Profile: One of the leading company manufacturing Water Bottles (Insulated), Water Jugs, Water Filters. Ice Packs & Ice Pails, Casseroles, Tiffins. Vacuum Flasks, Household products
Job Profile:
Spearheaded cost effective establishment of 11 Injection Molding m/cs.
Instrumental in installation and maintenance of equipments like Transformer, Cooling tower, EOT crane & other accessories.
Mould modification done in tiffin, houseware & thermoware so productivity increase around 1000 pc\day
Put a single cooling tower for 11 m/c so power saved 10 hp per day.
Overhead tank fit for water supply to all chiller & other accessory.
Made trolleys for easy movement of r/m & sfg to p.u dept.
Assembly arrangement done in assembly dept.

Molding Manager
April 2005 - Aug. 2006
Company Profile: Engaged in manufacturing of CDRs and DVDRs
Job Profile:
Put a single rail crane for 6 m/c planning.
Independently start all m/c without service engg.
Putting a single material loading system.
Loft made for space saving & easy movement of material.

Production Executive
Aug. 1999 - Mar. 2005
Lexi Pens (I) Pvt. Ltd.
Company Profile: One of the leading manufacturer of pens
Job Profile:
Played pivotal role in preparing the utility layout, planning machine pipeline etc.
Oversaw erection of lifts and installation of transformer and electrical panel board, Injection Molding Machine with Cooling Tower.
Mould polishing equipment set up in own shop.
Grinding material use online.
Made a grinding material racks for easy handling
Made a vertical mould racks for space saving.
Gave an idea of conveyor for sfg movement.
Installation of 8- injection Molding m\c.

AUSTRIA & GERMANY INDUSTRIAL TRAINING.
Ferromatic Milacron Germany:
Training on process setting.
Training on IQT & mosaic controller.
process trouble shooting.
Cube operation.
Extrusion blow molding (Soplar make)Austria.-processing & trouble shooting.

Technical Knowledge Domain
Well exposed to the following functions:
Tie bar fitting & stretching checking
Fixing platen parallelism checking.
Toggle link changeover
Changeover of locking cylinder seal & injection unit seal.
Ejector transducer resetting
Zero set up of loading transducer.
Ring plunger & screw change
Modification of Mould
Change over of damage punch, cavity & bushes
Adopting cavity packing for leveling of cavity.
Ring and ejector spring change
Mould maint. With cooling channels cleaning.
Injection machine motor coupler & sleeve Maintenance

Machines Handled:
Injection molding m/c:-
FML SIGMA, OMEGA, MAGNA & ACCQA PACK VERSION ( 80 -350 Tonnage)
Engel (160t & 100t)/ Mafatlal Niggata-350t
FCT 420t, 160t/ Haitan (HTF-Chaina Microprocessor)-120-250t
SM (200t, 110t), Chen De Make-550t& 650)\ Windsor-50t-30
E- Jet, Disc- Jet (Netstal Make)( CDR & DVDR M/c)
K-Tech -450t (Germany)( Cube Operated Double Colour)
Extrusion blow molding:-
Refill pipe Extruder, DGP Windsor Blow Molding m/c
18 TO 8 CVT HEAD Extrusion Blow molding (Austria make soplar).
Cable mfg extruder. (Windsor make)
Stretch blow m\c:-
Print link make stretch blow m\c.
Accessories Handled:
Chiller, MTC, Hooperdryer, Grinder, Mixture.
Key Articles Handled:
House ware, Thermoware, Paint Container, Novelties, pens, Pet bottle, different type of Caps & Tubes., Cake box for CD & DVD packing. & CD & DVD disk. Blow molding bottle for (P&G, Rackets, HUL, Godrej, Amway j & J Cadbury)

Processing Material Handled:
PP, PPCP, PPR (Reliance, IPCL, Koylene)
PC (LG, Bayer, DuPont, Caliber), HIPS
SAN (LG & Bayer)/ HDPE (Blow, Injection), LDPE, ABS, Kresign
PC (Optical grade)/ LLDPE, PS.

KRA :-
Preparation of production schedule as per business plan.
Coordination with maintenance dept. with m\c production plan to facilitate preventive maintenance schedule.
Cost saving proposal & implementation same.
Implementation of GMP & reduce m\c down time.
Effective process control & analysis
Ensure JIT, FIFO & safety.
Ensure compliance in accordance with ISO & HACCP requirement.
Continuous improvement in production process & production efficiency.
Analysis of daily & monthly production report regrind utilization.
Reconciliation of r\m, m\b & packaging material.
Man management & recruitment.
Arrangement of training program on process, safety, GMP & communication.
Inventory control \ vendor development.
Mould preventive maintenance & rectification.

Future Goals

To Achieve Top Management Level position in the company.

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